The miracle of self-healing: How does ECC concrete "self-heal" in rainwater?!

When it comes to innovation in building materials, engineered cementitious composites (ECC) have gradually become the focus of the industry. This material is also known as reinforced tensile cementitious composite (SHCC), or more commonly known as bendable concrete. It is not only a trend in the construction industry, but also a solution to the fragility of traditional concrete.

The main difference between ECC and ordinary cement is that it can withstand 3-7% tensile strain, compared to only 0.01% for ordinary cement. This makes ECC behave more like a ductile metallic material than a brittle glass material.

Due to its brittle characteristics, traditional concrete often suffers irreversible damage under stress. The emergence of ECC has greatly improved this situation. These design innovations not only give ECC excellent tensile properties, but its microcrack control also creates the material's self-healing potential.

The development history of ECC

The development of ECC was not achieved overnight, but was the result of the first systematic design based on microscopic and fracture mechanics theory. Many well-known universities around the world, such as the University of Michigan and the University of Tokyo, are actively engaged in the research and development of ECC. Its design system covers multiple levels from nanometers, micrometers to macroscopic levels, which also enables ECC to have various types of application solutions in the market.

Unique Properties of ECC

ECC has a unique set of properties, including superior tensile properties, excellent processing ease, and only a small amount of fiber (about 2%) is required to maintain tight crack control. These characteristics make ECC far superior to traditional fiber-reinforced concrete. The generation of such microcracks helps ECC avoid major structural failure during stress loading.

In the natural environment, ECC dares to self-repair. Once microcracks appear under the touch of water, the unreacted cement particles will begin to hydrate, producing a variety of products to fill the cracks and gradually restore its mechanical properties.

Type Identification

ECC can be divided into multiple types according to different design requirements. For example, lightweight ECC is very suitable for applications in suspended houses, rafts, etc. by adding pores or polymer particles to reduce density. Self-leveling concrete adjusts the mixing ratio so that the material can flow on its own, making it suitable for filling molds of complex shapes.

Spray-on ECC has good pumpability and is suitable for reinforcement and repair of tunnels or drainage pipes, fully demonstrating the practicality and flexibility of ECC.

Practical Applications

This material has been used in many large-scale projects in Japan, South Korea, Switzerland, Australia and the United States. For example, the Mitaka Dam in Hiroshima was repaired using ECC and structural cracks were successfully reduced. These applications not only verify the performance of ECC, but also demonstrate its actual effect in construction projects.

In 2005, the Mihara Bridge in Hokkaido opened to traffic. Nearly 800 cubic meters of ECC were used in the reinforced concrete roadbed of the bridge. This reduces material usage by 40% compared to conventional designs.

These real-world cases once again demonstrate the advantages of ECC over conventional concrete in improving structural durability and its potential repair capabilities.

Future Outlook

With the advancement of technology and the development of materials science, the application scope of ECC will undoubtedly gradually expand. Whether in bridges, tunnels or everyday buildings, its self-healing and durability properties make ECC important and commercially valuable for future construction.

However, in the face of increasingly severe environmental challenges and material demands, we need to think about what kind of innovative technologies can further improve the performance of building materials and thus protect the living environment of mankind?

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