Fracture Characterization of Base Metal, Seam Weld, and Girth Weld of Welded Line Pipe Steel at Room and Low Temperatures

Abstract

For fitness-for-service assessment of pipeline cracks, it is necessary to examine toughness values of pipeline steels and their variations with temperature. In this study, experimental values of toughness (KJC) at room temperature have been obtained for base metal (BM), seam weld (SW), and girth weld (GW) in an API X65 gas transportation pipeline in order to investigate the structural integrity of whole structure. The toughness tests employed side-grooved compact tension specimens, obtained from the original pipe, to characterize the resistance to crack extension curves based on the unloading compliance technique. The values of JIC for tested specimens were found, and then, KJC values are obtained using ASTM E1820 guideline as 302, 262, and 166 MPam1/2 for BM, SW, and GW materials, respectively. Charpy V-notch (CVN) impact tests at room and low temperatures were also conducted to determine low-temperature effects on the toughness, and to examine ductile–brittle transition temperature values in the samples under study. The capability of CVN test for prediction of toughness in the tested specimens was also investigated. The error values in using CVN test results are large enough to justify that the CVN test is not suitable for prediction of toughness accurately.