High-resolution high-speed void fraction measurements in helically coiled tubes using X-ray radiography

Abstract

Abstract Helical coil heat exchangers are known for their superior heat transfer, compactness and robustness against thermal expansion compared to systems with straight pipes. Due to all these benefits, they became quite popular in the last few decades in various industries such as pharmaceutical, chemical or nuclear. Generally, they are used in a single-phase environment or with evaporation taking place on the shell side. However, in most of the steam generator designs adopted in advanced nuclear reactors, the two-phase mixture flows upward within the vertically oriented helical coils. In addition, physical two-phase phenomena taking place inside helical tubes differ significantly from those in straight pipes due to inherent centrifugal and torsion effects. To improve the computational models used to predict the thermal hydraulic performance of such steam generators, experimental characterization and identification of different two-phase flow patterns in helical coils are essential. In the present paper, high-resolution measurements of the void fraction distribution for an adiabatic upward air–water two-phase flow were conducted in a transparent helically coiled acrylic pipe by means of high-speed X-ray radiography at ambient conditions. Various void fraction based features such as probability density function estimates, profiles over the height of the pipe cross-section and temporal evolutions were used to identify and characterize flow regimes. A total of 13 measurements are presented in this paper, classified into six flow regimes, namely: bubbly, plug, wavy, slug, slug-annular and annular flow. The obtained flow regimes are in accordance with flow regime characterizations and transition criteria already reported in literature.