Excitation of Single-Mode Shear-Horizontal Guided Waves and Evaluation of Their Sensitivity to Very Shallow Crack-Like Defects

Abstract

Inspection is a key part of the asset management process of industrial plants and there are numerous plate-like structures that require inspection. Ultrasonic guided waves have been extensively used to detect various types of defect by monitoring reflected and transmitted signals because they enable faster screening of large areas. However, ultrasonic guided wave testing becomes difficult for very shallow, sharp defects as current inspection techniques suffer from a lack of sensitivity to such features. Previous studies, obtained by comparing various inspection techniques, suggest that the SH1 mode in particular, at around 3 MHz $\\cdot$ mm, would be suitable when testing for shallow defects; however, it is clear that both the SH0 and SH1 modes can exist at this frequency–thickness product. This can complicate the inspection process and, therefore, limit defect detectability. This article investigates the possibility of a single-mode excitation of the SH1 mode at around 3 MHz $\\cdot$ mm. The ability of this method toward detecting very shallow defects (<10% cross-sectional thickness loss) has also been studied. By means of analytical predictions and finite element, it is shown that a signal dominated by the SH1 mode can be generated using a single permanent periodic magnet (PPM) electromagnetic acoustic transducer (EMAT) (PPM EMAT). All predictions are then backed up by experimental measurements. It is also shown that, by studying the reflection coefficient of the SH1 mode, the pure SH1 mode can be used to detect defects as shallow as 5% thickness loss from a 500-mm stand-off. These defects would otherwise be missed by standard, lower frequency guided wave testing.