Effect of Friction Stir Processing on Gas Tungsten Arc-Welded and Friction Stir-Welded 5083-H111 Aluminium Alloy Joints

Abstract

This paper presents the analysis of the friction stir-processed aluminium alloy 5083-H111 gas tungsten arc-welded and friction stir-welded joints. The comparative analysis was performed on the processed and unprocessed gas tungsten arc-welded and friction stir-welded joints of similar aluminium alloy 5083-H111. The results showed a clear distinction between the friction stir processed joints and unprocessed joints. There is a good correlation observed between the microstructural results and the tensile results. Ultrafine grain sizes of 4.62\u2009μm and 7.177\u2009μm were observed on the microstructure of the friction stir-processed friction stir-welded and gas tungsten arc-welded joints. The ultimate tensile strength for friction stir-welded and gas tungsten arc-welded before friction stir processing was 153.75 and 262.083\u2009MPa, respectively. The ultimate tensile strength for friction stir processed friction stir-welded joint was 303.153\u2009MPa and gas tungsten arc-welded joints one was 249.917\u2009MPa. The microhardness values for the unprocessed friction stir-welded and gas tungsten arc-welded joints were both approximately 87\u2009HV, while those of the friction stir-processed ones were 86.5 and 86\u2009HV, respectively. The application of friction stir processing transformed the gas tungsten arc morphology from brittle to ductile dimples and reduced the ductile dimple size of the unprocessed friction stir-welded joints from the range of 4.90–38.33\u2009μm to 3.35–15.59\u2009μm.