Application of Key Technique in Splitter Wellhead Cementing Enabled Successful and Safe Operations

Abstract

\n This paper describes the application of key technique for splitter wellhead cementing of top-hole section in conductor-sharing wells in dozens of development wells in offshore Malaysia. Its objective is to elaborate on the challenges faced during the well planning phase, methodology of cementing technique, cementing slurry design as well as solutions outcome and lessons learnt. Limitations of current software in the industry to simulate the conductor-sharing well cementation and approaches to maneuver through these limitations are also discussed.\n During the well planning phase, cementing technique to address the risks associated with splitter wellhead cementing such as accidental cementation of dummy string, poor cement coverage in shared conductor, and losses uncertainties were analyzed. The cementing execution results of first batch of wells are examined, i.e. pressure profile, cement returns as well as opportunities for improvement were documented and translated into recommendations leading to eventual success for future well design. The cement slurry design for each casing in the splitter wellhead are also established based on its associated job objectives which is based on the unique approach in splitter wellhead cementing.\n The establishment of key cementing technique for such an unconventional well construction technology is important in order to ensure continuous success both in cement placement as well as cement slurry design. The best practices are currently being replicated by other major operators in Malaysia for all splitter wellhead cement design. The learnings from the technique are incorporated into the technical standard of Malaysia operator as well to serve as a specific mandated requirement for future operations.\n An integrated study of wellhead design, drilling practices and cementing technologies enabled a novel methodology to assure long term zonal isolation for the wells and innovation in the cementing approach enable cost savings for the operator as the wells can be drilled in a safe, efficient and cheaper way.