Dust Ingestion in a Rotorcraft Engine Compressor: Experimental and Numerical Study of the Fouling Rate

Abstract

Helicopters often operate in dusty sites, ingesting huge amounts of contaminants during landing, take-off, hover-taxi, and ground operations. In specific locations, the downwash of the rotor may spread soil particles from the ground into the environment and, once ingested by the engine, may stick to the compressor airfoils. In the present work, the Allison 250 C18 engine’s multistage axial-flow compressor is employed to study the fouling rate on rotor blades and stator vanes from both numerical and experimental standpoints. The compressor is operated in a typical ground-idle operation, in terms of the rotational regime and contaminant concentration, in laboratory-controlled conditions. The mass of deposits is collected from the airfoil surfaces at the end of the test and compared to that estimated through the numerical model. The experimental test shows that the airfoils collect almost 1.6% of the engine’s total mass ingested during a ground-idle operation. The capability of numerical methods to predict the fouling rate on the rotating and stationary airfoils of a multistage compressor is tested through the implementation of literature based deposition models. Sticking models show a good agreement in terms of the relative results; nevertheless, an overestimation of the deposited mass predicted is observed.