Multiscale Characterization of E-Glass/Epoxy Composite Exposed to Extreme Environmental Conditions

Abstract

Fiber-reinforced polymer matrix composites continue to attract scientific and industrial interest since they offer superior strength-, stiffness-, and toughness-to-weight ratios. The research herein characterizes two sets of E-Glass/Epoxy composite skins: stressed and unstressed. The stressed samples were previously installed in an underground power distribution vault and were exposed to fire while the unstressed composite skins were newly fabricated and never-deployed samples. The mechanical, morphological, and elemental composition of the samples were methodically studied using a dynamic mechanical analyzer, a scanning electron microscope (SEM), and an x-ray diffractometer, respectively. Sandwich composite panels consisting of E-glass/Epoxy skin and balsa wood core were originally received, and the balsa wood was removed before any further investigations. Skin-only specimens with dimensions of ~12.5 mm wide, ~70 mm long, and ~6 mm thick were tested in a Dynamic Mechanical Analyzer in a dual-cantilever beam configuration at 5 Hz and 10 Hz from room temperature to 210 °C. Micrographic analysis using the SEM indicated a slight change in morphology due to the fire event but confirmed the effectiveness of the fire-retardant agents in quickly suppressing the fire. Accompanying Fourier transform infrared and energy dispersive X-ray spectroscopy studies corroborated the mechanical and morphological results. Finally, X-ray diffraction showed that the fire event consumed the surface level fire-retardant and the structural attributes of the E-Glass/Epoxy remained mainly intact. The results suggest the panels can continue field deployment, even after short fire incident.