A Real Case Study of a Full-Scale Anaerobic Digestion Plant Powered by Olive By-Products

Abstract

The anaerobic digestion plant studied in this paper is one of the first full-scale plants using olive oil by-products. This is a two-stage plant with a power of 100 kWe. Two tests were performed: the first on olive pulp and pitted pomace and the second on biomass consisting of 10% crushed cereal. In both cycles, the retention time was 40 days. The production of biogas was between 51 and 52 m3/h, with limited fluctuations. The specific production values of biogas indicate that a volume of biogas greater than 1 m3/kg was produced in both tests. The produced biogas had a methane percentage of about 60% and the specific production (over total volatile solids, TVS) of methane was of the order of 0.70 m3methane/kgTVS. FOS/Alk (ratio between volatile organic acids and alkalinity) was always lower than 1 and tended to decrease in the second digester, indicating a stable methanogenic phase and the proper working of the methanogenic bacteria in the second reactor. The concentration of incoming biomass TPC (total polyphenols content) can vary significantly, due to the seasonality of production or inadequate storage conditions, but all measured values of TPC, between 1840 and 3040 mg gallic acid kg−1, are considered toxic both for acidogenic and methanogenic bacteria. By contrast, during the process the polyphenols decreased to the minimum value at the end of the acidogenic phase, biogas production did not stop, and the methane percentage was high.