A. G. Barker

Influence of Compressor Exit Conditions on Combustor Annular Diffusers Part II: Flow Redistribution

In gas-turbine engines the velocity of air, issuing from the compressor, must be reduced in order to permit effective operation of the downstream combustor. This is partly achieved by locating an annular diffuser behind the compressor outlet guide vanes (OGVs) and, in modern systems, the inlet of this diffuser is usually located at the trailing edge of the blade row. This paper is concerned with some of the interactions that occur between these components and, in particular, the e ow redistribution that occurs along the diffuser length due to the e ows generatedbytheOGVbladepassageandupstreamrotor.Amainlyexperimentalinvestigationhasbeenundertaken, on a fully annular facility, which incorporates a single-stage axial e ow compressor and simulated e ame tube. In addition, immediately downstream of the OGV row a constant-area passage, ordiffusers of area ratio 1.45 or 1.60, can be incorporated. The OGV blade row produces a proe le that, as a result mainly of the blade wakes, contains an excess of kinetic energy relative to that of a uniform proe le. The mixing out of these wakes therefore enhances the pressure rise within the downstream diffuser. Measured mean velocity data are used to determine the path of streamlinesalongeachdiffuserandindicateregionswherehigh-energye uidisbeingconvected,towardeachcasing, and low-energy boundary layere uidisbeing removed.Thisisbecauseoftheremnantsofthee owsgeneratedwithin each OGV passage. The mean momentum equation along each diffuser is then used to indicate that such e ows signie cantly offset the changes in momentum, within each boundary layer, that are associated with the applied pressure gradient. Such effects are therefore thought signie cant in terms of reducing the boundary-layer growth and delaying e ow separation from the casings.

Influence of Compressor Exit Conditions on Combustor Annular Diffusers, Part 1: Diffuser Performance

In gas-turbine engines, the velocity of air issuing from the compressor must be reduced to permit effective operation of the downstream combustor. This is partly achieved by locating an annular diffuserbehind the compressor outlet guide vanes (OGV) and, in modern systems, the inlet of this diffuser is usually located at the trailing edge of the blade row. The interactions that occur between these components and, in particular, the impact on the measured diffuser performance are studied. A mainly experimental investigation has been undertaken in a fully annular facility that incorporates a single-stage axial-e ow compressor and simulated e ame tube. In addition, a constant-area passage, or diffusers of area ratio 1.45 or 1.60, can be incorporated immediately downstream of the OGV row. The results indicate that, within experimental error, the diffusers have little effect on the e ow within the OGVbladepassages. However,theOGV blade rowproducesa proe lethat, duemainly to thebladewakes,contains a relatively large amount of kinetic energy. Hence, even within the downstream constant area passage a signie cant pressure rise is observed as these wakes mix out. Additional pressure forces are introduced with the downstream diffusers present, but analysis of the experimental data indicates these have a limited effect on the wake mixing process, both in terms of stagnation pressure loss and static pressure rise. Hence, the overall static pressure rise measured, between the inlet and exit of each diffuser, is greater than that predicted using design charts obtained using more conventional axisymmetric inlet conditions. This cone rms previous work where it was thought that wake mixing can enhance diffuser performance.

Compressor Exit Conditions and Their Impact on Flame Tube Injector Flows

Within a gas turbine engine the flow field issuing from the compression system is nonuniform containing, for example, circumferential and radial variations in the flow field due to wakes from the upstream compressor outlet guide vanes (OGVs). In addition, variations can arise due to the presence of radial load bearing struts within the pre-diffuser. This paper is concerned with the characterization of this nonuniform flow field, prior to the combustion system, and the subsequent effect on the flame tube fuel injector flows and hence combustion processes. A mainly experimental investigation has been undertaken using a fully annular test facility which incorporates a single stage axial flow compressor, diffuser, and flame tube. Measurements have been made of the flow field, and its frequency content, within the dump cavity. Furthermore, the stagnation pressure presented to the core, outer and dome swirler passages of a fuel injector has been obtained for different circumferential positions of the upstream OGV/pre-diffuser assembly. These pressure variations, amounting to as much as 20 percent of the pressure drop across the fuel injector, also affect the flow field immediately downstream of the injector. In addition, general variations in pressure around the fuel injector have also been observed due to, for example, the fuel injector position relative to pre-diffuser exit and the flame tube cowl.

Integrated Outlet Guide Vane Design for an Aggressive S-Shaped Compressor Transition Duct

Within gas turbines the ability to design shorter aggressive S-shaped ducts is advantageous from a performance and weight saving perspective. However, current design philosophies tend to treat the S-shaped duct as an isolated component, neglecting the potential advantages of integrating the design with the upstream or downstream components. In this paper, such a design concept is numerically developed in which the upstream compressor outlet guide vanes are incorporated into the first bend of the S-shaped duct. Positioning the vane row within the first bend imparts a strong radial gradient to the pressure field within the vane passage. Tangential lean and axial sweep are employed such that the vane geometry is modified to exactly match the resulting inclined static pressure field. The integrated design is experimentally assessed and compared to a conventional nonintegrated design on a fully annular low speed test facility incorporating a single stage axial compressor. Several traverse planes are used to gather five-hole probe data which allow the flow structure to be examined through the rotor, outlet guide vane and within the transition ducts. The two designs employ almost identical duct geometry, but integration of the vane row reduces the system length by 21%. Due to successful matching of the static pressure field, the upstream influence of the integrated vane row is minimal and the rotor performance is unchanged. Similarly, the flow development within both S-shaped ducts is similar such that the circumferentially averaged profiles at duct exit are almost identical, and the operation of a downstream component would be unaffected. Overall system loss remains nominally unchanged despite the inclusion of lean and sweep and a reduction in system length. Finally, the numerical design predictions show good agreement with the experimental data thereby successfully validating the design process.

Integrated OGV Design for an Aggressive S-Shaped Compressor Transition Duct

Within gas turbines the ability to design shorter aggressive S-shaped ducts is advantageous from a performance and weight saving perspective. However, current design philosophies tend to treat the S-shaped duct as an isolated component, neglecting the potential advantages of integrating the design with the upstream or downstream components. In this paper such a design concept is numerically developed in which the upstream compressor outlet guide vanes are incorporated into the first bend of the S-shaped duct. Positioning the vane row within the first bend imparts a strong radial gradient to the pressure field within the vane passage. Tangential lean and axial sweep are employed such that the vane geometry is modified to exactly match the resulting inclined static pressure field. The integrated design is experimentally assessed and compared to a conventional non-integrated design on a fully annular low speed test facility incorporating a single stage axial compressor. Several traverse planes are used to gather five-hole probe data which allow the flow structure to be examined through the rotor, outlet guide vane and within the transition ducts. The two designs employ almost identical duct geometry, but integration of the vane row reduces the system length by 21%. Due to successful matching of the static pressure field, the upstream influence of the integrated vane row is minimal and the rotor performance is unchanged. Similarly the flow development within both S-shaped ducts is similar such that the circumferentially averaged profiles at duct exit are almost identical, and the operation of a downstream component would be unaffected. Overall system loss remains nominally unchanged despite the inclusion of lean and sweep and a reduction in system length. Finally, the numerical design predictions show good agreement with the experimental data thereby successfully validating the design process.Copyright

An Aggressive S-Shaped Compressor Transition Duct With Swirling Flow and Aerodynamic Lifting Struts

In a multistage intermediate pressure compressor an efficiency benefit may be gained by reducing reaction in the rear stages, and allowing swirl to persist at the exit. This swirl must now be removed within the transition duct that is situated between the intermediate and high pressure compressor spools, in order to present the downstream compressor with suitable inlet conditions. This paper presents the numerical design and experimental validation of an initial concept which uses a lifting strut to remove tangential momentum from the flow within an S-shaped compressor transition duct. The design methodology uses an existing strut profile with the camber line modified to remove a specified amount of the inlet tangential momentum. A linear strut loading was employed in the meridional direction with a nominally constant loading in the radial direction. This approach was applied to an existing aggressive S-duct configuration in which approximately 12.5° of swirl remains at OGV exit. 3D CFD predictions were used for preliminary assessment of duct loading and to determine how much swirl could be removed. Consequently, a fully annular test facility incorporating a 1½ stage axial compressor was used to experimentally evaluate four configurations; an unstrutted duct, a non-lifting strut and lifting struts designed to remove 50% and 75% of the inlet tangential momentum. Despite the expected large increase in loss caused by the introduction of struts there was not a significant additional loss measured with the inclusion of turning. No evidence of flow separation was observed and the data suggested that it may be possible to remove more swirl than was attempted. Although the turning struts did not remove the entire targeted swirl due to viscous deviation the data still confirm the feasibility of using a lifting strut/duct concept which has the potential to off-load the rear stages of the upstream compressor.Copyright

Numerical Design and Experimental Evaluation of an Aggressive S-Shaped Compressor Transition Duct With Bleed

The ability to design S-shaped ducts with high aerodynamic loading is advantageous from a performance and/or weight saving perspective. However, the radial pressure gradients required to turn the flow produce strong pressure gradients in the axial direction. This promotes the likelihood of flow separation from the inner casing as the loading is increased. The current paper presents a novel approach to accommodating the increased loading by bleeding an amount of air from the critical inner casing. The process through which the air is bled re-energizes the boundary layer sufficiently to enable it to remain attached despite the high duct loading. A bled duct is numerically developed and experimentally evaluated using a fully annular isothermal facility, with representative inlet conditions provided by a single stage axial compressor. The measurements indicate successful operation of this new design concept with a reduction in the overall system length, compared to a conventional design, of approximately 30% and a reduction in loss of approximately 20%. The data also demonstrate, to a limited degree, the ability to control the flow distribution at duct exit ultimately improving flow uniformity. Furthermore, the pressure of the bled flow is higher than at rotor exit where, in current engine architectures, flow is typically removed from the main gas path. In other words current engine bleed locations could be replaced by a bleed flow within the transition duct, and this flow is of sufficient pressure to meet the existing requirements associated with cooling, sealing and/or zone ventilation.© 2011 ASME

The Effect on Combustor Diffuser Performance of Structural OGV/Pre-Diffuser Systems

An experimental investigation has been carried out to assess the aerodynamic effects of locating radial struts within the pre-diffuser of a modern combustor dump diffuser system. Engine representative inlet conditions were generated by a single stage rotor, with the diffuser system incorporating various compressor outlet guide vane (OGV)/pre-diffuser assemblies and an annular flame tube with representative porosity. Stagnation and static pressure measurements were obtained at numerous locations and included assessment of the upstream pressure field, associated with the struts, which impacts on the rotor and OGV aerodynamics. Measurements were also obtained within the feed annuli, surrounding the flame tube, with attempts also being made to assess the stagnation pressure distributions presented to a simulated flame tube burner. Initial tests were performed with an OGV row attached to a conventional 1.45 area ratio pre-diffuser, this providing the datum to which all other systems were assessed. These included systems with thin or thick struts with the strut blockage, at pre-diffuser exit, being 5% and 11% of the gas passage area respectively. For the geometries tested it was shown that the method of adjusting each pre-diffuser passage area, to account for the strut blockage, was successful in providing similar levels of reduced kinetic energy at pre-diffuser exit. Despite this, however, the presence of strut wakes and their effect on the dump cavity flow produced increases in stagnation pressure loss. These loss variations were evaluated for both the feed annuli and burner flows, with the magnitudes depending on whether the struts were aligned or midway between burners. Also assessed was the impact of the increased circumferential flow non-uniformity that was observed for the flow within the inner feed annulus. A beneficial effect produced by the struts was the significant reductions in flow swirl, within the diffuser system, relative to the datum. This improved axial alignment of the flow, provided a more uniform pressure distribution to the burners and a more stable feed to the various flame tube features.Copyright

The Impact of Representative Aerodynamic Flow Fields on Liquid Fuel Atomisation in Modern Gas Turbine Fuel Injectors

In modern gas turbine engines swirl is typically imparted to the airflow as it enters the region of heat release to stabilize the flame. This swirling airstream is often highly turbulent and contains non-uniformities such as swirl vane wakes. However, it is within this environment that fuel atomization takes place. This paper is concerned with the potential effect of these airstream characteristics on the atomization process. Such a flow field is difficult to capture within simplified geometries and so measurements have been made within, and downstream of, injector representative geometries. This is experimentally challenging and required the application of a variety of techniques. The geometry considered is thought typical of an air-blast style injector, as may be used within current or future applications, whereby liquid fuel is introduced onto a pre-filming surface over which an airstream passes.Data is presented which characterizes the atomizing airstream presented to the pre-filming region. This includes significant flow field non-uniformities and turbulence characteristics that are mainly associated with the swirling flow along with the vanes used to impart this swirl. The subsequent development of these aerodynamic features over the pre-filming surface is also captured with, for example, swirl vane wakes being evident through the injector passage and into the downstream flow field. It is argued these characteristics will be common to many injector designs. Measurements with and without fuel indicate the effect of the liquid film, on the non-dimensional aerodynamic flow field upstream of the pre-filming region, is minimal. However, the amount of airflow passing through the pre-filming passage is affected. In addition to characterization of the airstream, its impact on the liquid fuel film and its development along the pre-filming surface is visualized. Furthermore, PDA measurements downstream of the fuel injector (i.e. the injector ‘far-field) are presented and the observed spray characteristics spatially correlated with the upstream aerodynamic atomizing flow field. Hence for the first time a series of experimental techniques have been used to capture and correlate both near and far field atomization characteristics within an engine representative aerodynamic flow field.Copyright

Modelling and Measurements of Combustor Cooling Tile Flows

Pressure to reduce available cooling air in modern combustors has driven recent interest in cooling technology based on double-skinned combustor liners, i.e. tiles containing multiple pin-type pedestals to enhance heat transfer. The design of such systems is, however, hampered by the multiplicity of parameters needing optimisation: feedhole configuration, pedestal configuration, tile configuration (e.g. tile overlap). Much experimental testing is currently needed. In addition, the simulation of flow and heat transfer in cooling tile geometries using RANS-based CFD is made particularly difficult by the impossibility of resolving every individual pin in the pedestal matrix whilst retaining an overall CFD problem of reasonable size. The present paper describes a mixture of experimental and computational work undertaken to explore cooling tile flows. On the experimental side, a large-scale Perspex aerodynamic rig of a cooling tile was constructed. Measurements at representative Reynolds numbers were possible and delivered information on discharge coefficients, pressure drops and flow splits for various tile configurations. The same tile geometries were subsequently modeled using a RANS-based CFD approach. The novelty in these simulations was the use of a ‘sub-grid-scale’ model for the pedestal flow and heat transfer. This approach has previously been used in combustor heatshield predictions; it is demonstrated in the present work how it may also be applied to cooling tiles.Copyright