Aaron Scott Lukas

Plasma Enhanced Chemical Vapor Deposition of Porous Organosilicate Glass ILD Films With k ≤ 2.4.

We report on our work to develop a process for depositing nanoporous organosilicate (OSG) films via plasma enhanced chemical vapor deposition (PECVD). This approach entails codepositing an OSG material with a plasma polymerizable hydrocarbon, followed by thermal annealing of the material to remove the porogen, leaving an OSG matrix with nano-sized voids. The dielectric constant of the final film is controlled by varying the ratio of porogen precursor to OSG precursor in the delivery gas. Because of the need to maintain the mechanical strength of the final material, diethoxymethylsilane (DEMS) is utilized as the OSG precursor. Utilizing this route we are able to deposit films with a dielectric constant of 2.55 to 2.20 and hardness of 0.7 to 0.3 GPa, respectively.

Optimized Materials Properties for Organosilicate Glasses Produced by Plasma-Enhanced Chemical Vapor Deposition

In this paper we examine the relationship between precursor structure and material properties for films produced from several leading organosilicon precursors on a common processing platform. Results from our study indicate that for the precursors tested the nature of the precursor has little effect upon film composition but significant impact on film structure and properties. Introduction There are a variety of materials being considered for the next generation interlayer dielectric (ILD) materials. The leading candidates for the 90nm generation are organosilicate glasses produced by Plasma-Enhanced Chemical Vapor Deposition (PECVD). Providing materials with extendibility beyond a single generation solution requires the optimization of both electrical and mechanical properties. These are competing goals since concomitant with reducing the dielectric constant (k) is, in general, a decrease in the mechanical strength of a material. The goal of this work is to build a better understanding of the structure of low k dielectric films deposited from a PECVD process. In attempts to elucidate structureproperty relationships for OSG precursors we assessed a variety of chemicals including those used in various commercial product offerings. Experimental All experiments were performed on an Applied Materials Precision 5000 fitted with a 200mm DxZ chamber. Every attempt was made to optimize process regimes for each precursor to provide the best mechanical properties at a given dielectric constant (k). Films were analyzed for refractive index and thickness with a SCI FilmTek 2000 reflectometer calibrated daily. Electrical tests were performed on low resistivity wafers ( 20 ohm-cm) using a Thermo Nicolet 750 at 4 cm resolution, nitrogen purged cell and background corrected with Si. Selected samples were analyzed using Carbon-13 and Silicon-29 Nuclear Magnetic Resonance (NMR). Density Molecule Si–CH3:Si Si–O:Si Si–H:Si Structure