Abu Bakar Sulong

Properties and Applications of Polyvinyl Alcohol, Halloysite Nanotubes and Their Nanocomposites

The aim of this review was to analyze/investigate the synthesis, properties, and applications of polyvinyl alcohol–halloysite nanotubes (PVA–HNT), and their nanocomposites. Different polymers with versatile properties are attractive because of their introduction and potential uses in many fields. Synthetic polymers, such as PVA, natural polymers like alginate, starch, chitosan, or any material with these components have prominent status as important and degradable materials with biocompatibility properties. These materials have been developed in the 1980s and are remarkable because of their recyclability and consideration of the natural continuation of their physical and chemical properties. The fabrication of PVA–HNT nanocomposites can be a potential way to address some of PVA’s limitations. Such nanocomposites have excellent mechanical properties and thermal stability. PVA–HNT nanocomposites have been reported earlier, but without proper HNT individualization and PVA modifications. The properties of PVA–HNT for medicinal and biomedical use are attracting an increasing amount of attention for medical applications, such as wound dressings, drug delivery, targeted-tissue transportation systems, and soft biomaterial implants. The demand for alternative polymeric medical devices has also increased substantially around the world. This paper reviews individualized HNT addition along with crosslinking of PVA for various biomedical applications that have been previously reported in literature, thereby showing the attainability, modification of characteristics, and goals underlying the blending process with PVA.

Wear Behavior of Functionalized Multi-walled Carbon Nanotube Reinforced Epoxy Matrix Composites

This article studies the tribological behavior of functionalized multi-walled carbon nanotubes (MWNTs) reinforced epoxy matrix composites. MWNTs reinforced epoxy composites are fabricated by an injection molding process. The effects on the tribological properties of different loading concentrations and different functional groups of MWNTs are investigated by using a linear reciprocal wear tester. As increasing the concentration of MWNTs reduces wear loss, better tribological property was attained on functionalized MWNTs than as-produced MWNTs. The changes in worn surface morphology are observed in order to investigate the wear behavior. The MWNTs in the epoxy matrix near the surface are exposed and became a lubricating working film on the worn surface. The dispersion and interfacial bonding of MWNTs in the epoxy matrix are investigated from the fracture surface. The existence of MWNT at the wear surface is verified by a Raman spectrometer.

Alignment of multi-walled carbon nanotubes in a polyethylene matrix by extrusion shear flow: mechanical properties enhancement:

This article discusses the effect of shear rates on the alignment of Multi-walled Carbon Nanotubes (MWCNTs) in a polyethylene (PE) matrix. Shear forces were applied with a self-constructed controllable shear extrusion system, and the degree of orientation of the MWCNTs was analyzed through image analysis of the microtome sectioned surfaces. Partially aligned MWCNTs in a PE matrix are successful fabricated in this study. It was found that the degree of alignment was increased by increasing shear rates, and an optimal shear rate was discovered. Tensile test results indicate that the mechanical properties of composites increase with an increasing degree of CNTs alignment. A partially aligned MWCNTs PE composite exhibited greater mechanical properties than randomly oriented MWCNTs. Differential scanning calorimetry analysis revealed that MWCNTs alignment by shear flow extrusion played a major role in mechanical property enhancement as compared to the crystallization effect of the polymer.

The Impact of Halloysite on the Thermo-Mechanical Properties of Polymer Composites

Nanotubular clay minerals, composed of aluminosilicate naturally structured in layers known as halloysite nanotubes (HNTs), have a significant reinforcing impact on polymer matrixes. HNTs have broad applications in biomedical applications, the medicine sector, implant alloys with corrosion protection and manipulated transportation of medicines. In polymer engineering, different research studies utilize HNTs that exhibit a beneficial enhancement in the properties of polymer-based nanocomposites. The dispersion of HNTs is improved as a result of pre-treating HNTs with acids. The HNTs’ percentage additive up to 7% shows the highest improvement of tensile strength. The degradation of the polymer can be also significantly improved by doping a low percentage of HNTs. Both the mechanical and thermal properties of polymers were remarkably improved when mixed with HNTs. The effects of HNTs on the mechanical and thermal properties of polymers, such as ultimate strength, elastic modulus, impact strength and thermal stability, are emphasized in this study.

Impact of Sulfuric Acid Treatment of Halloysite on Physico-Chemic Property Modification

Halloysite (HNT) is treated with sulfuric acid and the physico-chemical properties of its morphology, surface activity, physical and chemical properties have been investigated when HNT is exposed to sulfuric acid with treatment periods of 1 h (H1), 3 h (H3), 8 h (H8), and 21 h (H21). The significance of this and similar work lies in the importance of using HNT as a functional material in nanocomposites. The chemical structure was characterized by Fourier transform infrared spectroscopy (FTIR). The spectrum demonstrates that the hydroxyl groups were active for grafting modification using sulfuric acid, promoting a promising potential use for halloysite in ceramic applications as filler for novel clay-polymer nanocomposites. From the X-ray diffraction (XRD) spectrum, it can be seen that the sulfuric acid breaks down the HNT crystal structure and alters it into amorphous silica. In addition, the FESEM images reveal that the sulfuric acid treatment dissolves the AlO6 octahedral layers and induces the disintegration of SiO4 tetrahedral layers, resulting in porous nanorods. The Bruncher-Emmett-Teller (BET) surface area and total pore volume of HNTs showed an increase. The reaction of the acid with both the outer and inner surfaces of the nanotubes causes the AlO6 octahedral layers to dissolve, which leads to the breakdown and collapse of the tetrahedral layers of SiO4. The multi-fold results presented in this paper serve as a guide for further HNT functional treatment for producing new and advanced nanocomposites.

Parameter Optimization towards Highest Micro MIM Density by Using Taguchi Method

Nowadays, micro metal injection molding has become among the promising method in powder metallurgy research to produce small-scale intricate part at an effective process and competitive cost for mass production. This paper investigated the optimization of highest green strength which plays an important characteristic in determining the successful of micro MIM. In this paper, stainless steel SS 316L with D50 = 5.96µm was used with composite binder, which consists of PEG (Polyethelena Glycol), PMMA (Polymethyl Methacrilate) and SA (Stearic Acid). Feedstock with 61.5% with several injection parameters were optimized which highly significant through screening experiment such as injection pressure(A), injection temperature(B), mold temperature(C), injection time(D) and holding time(E). Besides that, interaction effects between injection pressure, injection temperature and mold temperature were also considered to optimize in the Taguchi’s orthogonal array. Analysis of variance (ANOVA) in terms of signal-to-noise ratio (S/N-larger is better) for green density was also presented in this paper. Result shows that interaction between injection temperature and mold temperature(BxC) give highest significant factor followed by interaction between injection pressure and mold temperature(AxC). Single factor that also contributes to significant optimization are mold temperature(C) and injection time(D). This study shows that Taguchi method would be among the best method to solve the problem with minimum number of trials.

Optimizing Injection Molding Parameters of Different Halloysites Type-Reinforced Thermoplastic Polyurethane Nanocomposites via Taguchi Complemented with ANOVA

Halloysite nanotubes-thermoplastic polyurethane (HNTs-TPU) nanocomposites are attractive products due to increasing demands for specialized materials. This study attempts to optimize the parameters for injection just before marketing. The study shows the importance of the preparation of the samples and how well these parameters play their roles in the injection. The control parameters for injection are carefully determined to examine the mechanical properties and the density of the HNTs-TPU nanocomposites. Three types of modified HNTs were used as untreated HNTs (uHNTs), sulfuric acid treated (aHNTs) and a combined treatment of polyvinyl alcohol (PVA)-sodium dodecyl sulfate (SDS)-malonic acid (MA) (treatment (mHNTs)). It was found that mHNTs have the most influential effect of producing HNTs-TPU nanocomposites with the best qualities. One possible reason for this extraordinary result is the effect of SDS as a disperser and MA as a crosslinker between HNTs and PVA. For the highest tensile strength, the control parameters are demonstrated at 150 °C (injection temperature), 8 bar (injection pressure), 30 °C (mold temperature), 8 min (injection time), 2 wt % (HNTs loading) and mHNT (HNTs type). Meanwhile, the optimized combination of the levels for all six control parameters that provide the highest Young’s modulus and highest density was found to be 150 °C (injection temperature), 8 bar (injection pressure), 32 °C (mold temperature), 8 min (injection time), 3 wt % (HNTs loading) and mHNT (HNTs type). For the best tensile strain, the six control parameters are found to be 160 °C (injection temperature), 8 bar (injection pressure), 32 °C (mold temperature), 8 min (injection time), 2 wt % (HNTs loading) and mHNT (HNTs type). For the highest hardness, the best parameters are 140 °C (injection temperature), 6 bar (injection pressure), 30 °C (mold temperature), 8 min (injection time), 2 wt % (HNTs loading) and mHNT (HNTs type). The analyses are carried out by coordinating Taguchi and ANOVA approaches. Seemingly, mHNTs has shown its very important role in the resulting product.

Effect of Acid- and Ultraviolet/Ozonolysis-Treated MWCNTs on the Electrical and Mechanical Properties of Epoxy Nanocomposites as Bipolar Plate Applications

Carbon nanotubes (CNTs) have a huge potential as conductive fillers in conductive polymer composites (CPCs), particularly for bipolar plate applications. These composites are prepared using singlefiller and multifiller reinforced multiwalled carbon nanotubes (MWCNTs) that have undergone a chemical functionalization process. The electrical conductivity and mechanical properties of these composites are determined and compared between the different functionalization processes. The results show that UV/O3-treated functionalization is capable of introducing carboxylic functional groups on CNTs. Acid-treated CNT composites give low electrical conductivity, compared with UV/O3-treated and As-produced CNTs. The in- and through-plane electrical conductivities and flexural strength of multifiller EP/G/MWCNTs (As-produced and UV/O3-treated) achieved the US Department of Energy targets. Acid-treated CNT composites affect the electrical conductivity and mechanical properties of the nanocomposites. These data indicate that the nanocomposites developed in this work may be alternative attributers of bipolar plate requirements.

Critical Solid Loading and Rheological Study of WC-10%Co

Micro powder injection molding (µPIM) is a preferred technology for the production of micro parts or micro structured parts which derived from the well known thermoplastic injection molding technique. It is suitable for a large-scale production of ceramic and metallic parts without final machining. In the hardmetal industry, submicron and ultrafine hardmetals are the most demanding and also the fastest growing grades in production and application. Four stages involve in µPIM are mixing, injection, debinding and sintering. The volumetric ratio of solid powder to the total volume of powder and binder, which is usually called powder loading, largely determines the success or failure of subsequent processes. Critical solid loading of the powder can be estimated by torque variation, density, melt flow, density and viscosity versus composition. In this paper, critical solid loading of WC-10%Co is determined using torque variation method and its rheological behavior is studied. During the process, the wet surface of the powder particle WC-10%Co will cohesive together and resulted to the torque. Progressive powder is added-in after torque decrease and critical solid loading is identified when torque becomes unstable. Hence, critical solid loading WC-10%Co with WC (APS < 1 µm) is 46% and 42, 43 and 44 vol% of powder loading are selected to mix with wax-based binder system. The viscosity of feedstock show the pseudoplastic behavior and flow index (n) are 0.444, 0.491 and 0.492 for powder loading 42%, 43% and 44% respectively.

Rheological Investigation of ZK60 Magnesium Alloy Feedstock for Metal Injection Moulding Using Palm Stearin Based Binder System

This paper investigates the characteristic important to metal injection moulding (MIM) process via rheological behavior of MIM feedstock. A gas atomized spherical ZK60 magnesium (Mg) alloy powder and the binder of 60wt.% palm stearin (PS) + 40wt.% low density polyethylene (LDPE) were used in this investigation. Prior to mixing process, critical powder volume percentage (CPVP) was determined and subsequently four different feedstocks with powder loading of 62, 64, 66 and 68vol.% were prepared. The properties of the feedstocks were then analyzed rheologically. Here, the flow behavior index n, the flow activation energy E and the mold ability index αSTV of the Mg alloy MIM feedstocks were determined. Results show that feedstock with 64% powder loading has the best rheological properties and therefore it is considered to be the best for the injection moulding process.