Adriano Michael Bernardin

Recycling of Porcelain Tile Polishing Residue in Portland Cement: Hydration Efficiency

Ceramic tiles are widely used by the construction industry, and the manufacturing process of ceramic tiles generates as a major residue mud derived from the polishing step. This residue is too impure to be reused in the ceramic process and is usually discarded as waste in landfills. But the analysis of the particle size and concentration of silica of this residue shows a potential use in the manufacture of building materials based on portland cement. Tests were conducted on cement pastes and mortars using the addition of 10% and 20% (mass) of the residue. The results of compressive strength in mortars made up to 56 days showed a significant increase in compressive strength greater than 50%. The result of thermogravimetry shows that portlandite is consumed by the cement formed by the silica present in the residue in order to form calcium silicate hydrate and featuring a pozzolanic reaction. This effect improves the performance of cement, contributes to research and application of supplementary cementitious materials, and optimizes the use of portland cement, reducing the environmental impacts of carbon dioxide emissions from its production.

Inertization of Coal Ashes by the Vitrification Technique: A Mixture Design Approach

This article deals with the study of the vitrification mechanism as an inertization method for coal ashes contaminated with heavy metals. Ashes from coal (thermoelectric) and wastes from mining of fluorite and feldspar and from plating were used to compose vitreous systems using a mixture design. The chemical composition of the wastes was determined by XRF and the formulations were melted at 1450°C for 2 h using 10% (mass) of Na2CO3 (as a fluxing agent). The glasses were poured into a mold and annealed (600°C). The characteristic temperatures were determined by thermal analysis (DTA, air, 20°C/min) and the mechanical behavior by HV. As a result, the softening temperature is strongly dependent on silica content of each glass, and the fluorite residue, being composed mainly by silica, strongly affects on the glass transition (Tg) and softening (Ts) temperatures. The hardness by micro-indentation of all glasses is mainly affected by the plating (galvanic) residue due to the high iron and zinc content of this waste.