Akifumi Kawagoe

Development of UPS-SMES as a protection from momentary voltage drop

We have been developing the UPS-SMES as a protection from momentary voltage drop and power failure. The superconducting system is suitable as electric power storage for large energy extraction in a short time. The most important feature of superconducting coil system for the UPS-SMES is easy handling and maintenance-free operation. We have selected low temperature superconducting (LTS) coils instead of high temperature superconducting (HTS) coils from the viewpoint of cost and performance. However, it is difficult for the conventional LTS coils to fulfill maintenance-free operation since the cooling methods are either pool boiling with liquid helium or forced flow of supercritical helium. Thus, a conduction cooled LTS pulse coil has been designed as a key component of the UPS-SMES. The development program of 1 MW, 1 sec UPS-SMES is explained.

Winding techniques for conduction cooled LTS pulse coils for 100 kJ class UPS-SMES as a protection from momentary voltage drops

In order to develop the 100 kJ class UPS-SMES as a protection from momentary voltage drops, design of the conduction cooled LTS pulse coil was carried out and special winding machine has been developed. Such coil is required to simultaneously attain low AC loss and high stability and the distributions of temperature in the coil are sensitively controlled. For this purpose, an aluminum stabilized conductor with circular cross-section composed of a Cu stabilized NbTi Rutherford cable was used as the winding conductor, and in the winding process the twist angle of the conductor around its axis was controlled to adjust the direction of edge-on orientation to the Rutherford cable to direction of local transverse magnetic fields applied to the conductor in winding area of the coil. The developed winding machine is used for this winding method. As a result, conduction cooled LTS pulse coil can be expected to operate stably in adequate temperature margin.

Summary of a 1 MJ Conduction-Cooled LTS Pulse Coil Developed for 1 MW, 1 s UPS-SMES

The development study of a 1 MJ conduction-cooled low temperature superconducting (LTS) pulse coil used for a 1 MW, 1 s UPS-SMES is summarized. We have developed a conduction-cooled LTS pulse coil as a key technology for the UPS-SMES. The AC loss reduction and the high stability are required for the SC conductor for a LTS pulse coil because of a limited cooling capacity of 4 K cryocooler. The conductor of a NbTi/Cu compacted strand cable extruded with an aluminum was designed to have the anisotropic AC loss properties to minimize the coupling loss. The coil was wound, utilizing a specially developed automatic winding machine which enables an innovative twist-winding method. The Dyneema FRP (DFRP) spacers and the Litz wires (braided wires of insulated copper strands) were inserted in each layer in order to enhance the heat transfer in the coil windings. The coil was installed in the test cryostat and was connected to three GM cryocoolers, which have a total cooling capacity of 4.5 W at 4 K and 240 W at 50 K. The coil was cooled conductively without liquid helium by attaching the end of the Litz wires directly to the cold heads of the cryocoolers. The cooling and excitation test of the 1 MJ coil has been done successfully. The test results validated the high performance of the conduction-cooled LTS pulse coil, because the high thermal diffusivity resulted in the rapid temperature stabilization in the coil.

Validation of the High Performance Conduction-Cooled Prototype LTS Pulse Coil for UPS-SMES

A conduction-cooled low temperature superconducting (LTS) pulse coil has been developed as a key technology for UPS-SMES. We have been developing a 1 MW, 1 s UPS-SMES for a protection from a momentary voltage drop and an instant power failure. A conduction-cooled LTS pulse coil has excellent characteristics, which are adequate for a short-time uninterruptible power supply (UPS). The LTS coil has better cost performance over the HTS coil at present and the conduction cooling has higher reliability and easier operation than the conventional cooling schemes such as pool boiling with liquid helium or forced flow of supercritical helium. To demonstrate the high performances of the LTS pulse coil, we have fabricated a prototype coil with stored energy of 100 kJ and have conducted cooling and excitation tests. The successful performance test results including current shut-off test with a time constant of 1.3 s and repeated excitation of a triangular waveform with high ramp rate are reported

AC losses in long Bi-2223 tapes wound into a solenoidal-coil

Electrical loss-measurements were carried out in liquid nitrogen for long Bi-2223 tapes wound into a solenoidal-coil under various external conditions of ac transport currents and ac magnetic fields. In this experiment a new measuring-system, which is an extension of our original measuring-system applicable to short and straight HTS tapes, was developed. In this new system, the Poynting vectors at the outer and the inner surfaces of the sample coil were measured to get ac loss values by using two movable sets consisting of both a potential lead pair and a pick-up coil on each surface of the coil; The moving direction is the coil axis and its distance is one pitch of coil windings. Several samples were prepared in order to clarify fundamental electromagnetic-properties of Bi-2223 coils with various windings. The obvious difference of loss properties among these samples was observed for some external conditions of ac transport currents and ac magnetic fields.

AC Losses in a Conduction-Cooled LTS Pulse Coil With Stored Energy of 1 MJ for UPS-SMES as Protection From Momentary Voltage Drops

AC losses in the conduction-cooled low temperature superconducting (LTS) pulse coil with stored energy of 1 MJ are estimated. The 1 MJ coil is a superconducting pulse coil for 1 MW, 1 sec UPS-SMES. UPS-SMES is an uninterruptible power supply (UPS) with superconducting magnetic energy storage (SMES) for protection of production lines of an industrial plant or large-scale experimental devices such as a fusion device, from a momentary voltage drop and an instant power failure. The winding conductor for the 1 MJ coil is a NbTi/Cu Rutherford cable, which is extruded with aluminum. The 1 MJ coil was wound by a new twist winding method. A 1 MJ coil was fabricated and cooling and excitation tests were carried out. In this paper, two methods to estimate ac losses in conduction-cooled LTS coils are proposed. One method estimates ac losses in the coil under steady-state conditions. The other method estimates ac losses in the coil under transient-state conditions. For estimation of ac losses in the 1 MJ coil, measurement of temperature in the coil during tests and thermal analysis using the two-dimensional finite element method are compared. These procedures clarified that the 1 MJ coil has low losses.

Development of a Compact HTS Current Transformer for Evaluating the Characteristics of HTS Conductors

In order to realize HTS power devices with high performances, it is important to evaluate the characteristics of HTS conductors theoretically and experimentally. In the experimental evaluation, an ac power supply with a large current capacity and few ripples is necessary. To this end, we developed a compact HTS current transformer for evaluating the characteristics of HTS conductors. This transformer is wound in an elliptical shape with using Bi-2223 tape. The secondary current of the current transformer can be induced at about 1 kA at 77 K when the primary current is 40 A. The transformer was fabricated very compactly, and the externals size is 70 mm in the diameter, and 110 mm in length. To confirm the practicality of the transformer, the current was actually energized to an HTS conductor composed of 16 Bi-2223 tapes. The results of the performance test of the current transformer and the method of increasing the current capacity of the current transformer are also discussed.

Development of 1 MJ Conduction-Cooled LTS Pulse Coil for UPS-SMES

A 1 MW, 1 s UPS-SMES is being developed for a protection from a momentary voltage drop and an instant power failure. As a key technology of the UPS-SMES, we developed a prototype LTS pulse coil with a stored energy of 100 kJ and conducted cooling and excitation tests in 2005. The operation test of the prototype UPS-SMES using this 100 kJ coil with power converters have been performed in 2006. A 1 MJ coil was designed before the fabrication of the 100 kJ prototype coil. The superconductor, the electric insulation technique, the winding method, and the cooling structure used for the 100 kJ coil were based upon the 1 MJ coil design. The successful performance test results of the prototype 100 kJ coil validated the design concept and fabrication technique of the 1 MJ coil. According to the achievement of the prototype 100 kJ UPS-SMES, the 1 MJ conduction-cooled LTS pulse coil has been fabricated successfully. The successful experimental results of the 100 kJ prototype coil with power converters and the fabrication procedure of the 1 MJ full size coil are described.

Prototype development of a conduction-cooled LTS pulse coil for UPS-SMES

We are planning to develop a 1 MW, 1 sec UPS-SMES for a protection from a momentary voltage drop and an instant power failure. As the first step, we have been developing a 100 kJ class prototype UPS-SMES, using a low temperature superconducting coil because of its better cost and performance over the high temperature superconducting coil. However, the difficulty to utilize a pool-boiling LTS pulse coil is the reliability of operation. To solve this problem, a conduction-cooled LTS pulse coil has been designed and fabricated as a key component of the UPS-SMES. The reduction of AC loss and high stability are required for the SC conductor for the conduction-cooled coil because of a limited cooling capacity. The SC conductor of a NbTi/Cu compacted strand cable extruded with an aluminum is designed to have the anisotropic AC loss properties to minimize the coupling loss under the specified orientation of the time varying magnetic field. The coil was wound with a new twist-winding method in which the variation of twist angle of the conductor was controlled with the winding machine designed specifically for this purpose. The fabrication technique and performance of a conduction-cooled prototype LTS pulse coil are described.

Critical Currents and AC Losses in

MgB2 multifilamentary tapes with 6 twisted filaments were fabricated and it was experimentally proven that both an increase in critical currents and a decrease in ac losses in the tapes due to deformation of the tapes with high aspect ratio can be simultaneously attained. This will improve the performance of MgB2 wires for the new conductors as windings of superconducting coils with both low losses and high stability for fusion reactors, superconducting magnetic energy storage systems, and so on. There are three kinds of prepared samples in which one sample is a round wire of 1.02 mm in diameter and other samples are tapes obtained by the rolling process from the round wire. The aspect ratios of these tapes are 3.3 and 6.6. These wires are composed of MgB2/Nb/CuNi . The 6 filaments are twisted with twist pitches of 50 mm. The measurements of critical currents and coupling losses were carried out at 4.2 K. The observed critical current densities of the tapes are two times larger than that of the round wire under the external magnetic fields of 2 T to 7 T in a direction parallel to the flat faces of the tapes. The observed coupling losses in the tape with aspect ratio of 6.6 were 1/10 smaller than that of the round wires, where the parallel magnetic fields were applied to the flat faces of the tapes.