Akrama Mahmoud

Electrical field: A historical review of its application and contributions in wastewater sludge dewatering

Electric field-assisted dewatering, also called electro-dewatering, is a technology in which a conventional dewatering mechanism such a pressure dewatering is combined with electrokinetic effects to realize an improved liquid/solids separation, to increase the final dry solids content and to accelerate the dewatering process with low energy consumption compared to thermal drying. Electro-dewatering is not a new idea, but the practical industrial applications have been limited to niche areas in soil mechanics, civil engineering, and the ceramics industry. Recently, it has received great attention, specially, in the fields of fine-particle sludge, gelatinous sludge, sewage sludge, pharmaceutical industries, food waste and bull kelp, which could not be successfully dewatered with conventional mechanical methods. This review focuses on the scientific and practical aspects of the application of an electrical field in laboratory/industrial dewatering, and discusses this in relation to conventional dewatering techniques. A comprehensive bibliography of research in the electro-dewatering of wastewater sludges is included. As the fine-particle suspensions possess a surface charge, usually negative, they are surrounded by a layer with a higher density of positive charges, the electric double layer. When an electric field is applied, the usually negative charged particles move towards the electrode of the opposite charge. The water, commonly with cations, is driven towards the negative electrode. Electro-dewatering thus involves the well-known phenomena of electrophoresis, electro-osmosis, and electromigration. Following a detailed outline of the role of the electric double layer and electrokinetic phenomena, an analysis of the components of applied voltage and their significance is presented from an electrochemical viewpoint. The aim of this elementary analysis is to provide a fundamental understanding of the different process variables and configurations in order to identify potential improvements. Also discussed herein is the investigation of the electrical behaviour of a porous medium, with particular emphasis on porous medium conductivity determination.

Electro-dewatering of wastewater sludge: influence of the operating conditions and their interactions effects.

Electric field-assisted dewatering, also called electro-dewatering (EDW), is a technology in which a conventional dewatering mechanism such a pressure dewatering is combined with electrokinetic effects to realize an improved liquid/solids separation, to increase the final dry solids content and to accelerate the dewatering process with low energy consumption compared to thermal drying. The application of these additional fields can be applied to either or both dewatering stages (filtration and/or compression), or as a pre-or post-treatment of the dewatering process. In this study, the performance of the EDW on wastewater sludge was investigated. Experiments were carried out on a laboratory filtration/compression cell, provided with electrodes, in order to apply an electrical field. The chosen operating conditions pressure (200-1200 kPa) and voltage (10-50 V) are sufficient to remove a significant proportion of the water that cannot be removed using mechanical dewatering technologies alone. A response surface methodology (RSM) was used to evaluate the effects of the processing parameters of EDW on (i) the final dry solids content, which is a fundamental dewatering parameter and an excellent indicator of the extent of EDW and (ii) the energy consumption calculated for each additional mass of water removed. A two-factor central composite design was used to establish the optimum conditions for the EDW of wastewater sludge. Experiments showed that the use of an electric field combined with mechanical compression requires less than 10 and 25% of the theoretical thermal drying energy for the low and moderate voltages cases, respectively.

An evaluation of a hybrid ion exchange electrodialysis process in the recovery of heavy metals from simulated dilute industrial wastewater

Hybrid ion exchange electrodialysis, also called electrodeionization (IXED), is a technology in which a conventional ion exchange (IX) is combined with electrodialysis (ED) to intensify mass transfer and to increase the limiting current density and therefore to carry out the treatment process more effectively. It allows the purification of metal-containing waters, as well as the production of concentrated metal salt solutions, which could be recycled. The objective of this paper was to investigate the ability of the IXED technique for the treatment of acidified copper sulphate solutions simulating rinsing water of copper plating lines. A single-stage IXED process at lab-scale with a small bed of ion exchanger resin with a uniform composition was evaluated, and the treatment performance of the process was thoroughly investigated. The IXED stack was assembled as a bed layered with the ion exchanger resin (strong acid cation-exchange Dowex™) and inert materials. The stack configuration was designed to prevent a non-uniform distribution of the current in the bed and to allow faster establishment of steady-state in the cell for IXED operation. The influence of operating conditions (e.g. ion exchanger resin with a cross-linking degree from 2 to 8% DVB, and current density) on IXED performance was examined. A response surface methodology (RSM) was used to evaluate the effects of the processing parameters of IXED on (i) the abatement yield of the metal cation, which is a fundamental purification parameter and an excellent indicator of the extent of IXED, (ii) the current yield or the efficiency of copper transport induced by the electrical field and (iii) the energy consumption. The experimental results showed that the performance at steady-state of the IXED operation with a layered bed remained modest, because of the small dimension of the bed and notably the current efficiency varied from 25 to 47% depending on the conditions applied. The feasibility of using the IXED in operations for removal of heavy metals from moderately dilute rinsing waters was successfully demonstrated.

Pressurised electro-osmotic dewatering of activated and anaerobically digested sludges: Electrical variables analysis

Pressurised electro-osmotic dewatering (PEOD) of two sewage sludges (activated and anaerobically digested) was studied under constant electric current (C.C.) and constant voltage (C.V.) with a laboratory chamber simulating closely an industrial filter. The influence of sludge characteristics, process parameters, and electrode/filter cloth position was investigated. The next parameters were tested: 40 and 80 A/m², 20, 30, and 50 V-for digested sludge dewatering; and 20, 40 and 80 A/m², 20, 30, and 50 V-for activated sludge dewatering. Effects of filter cloth electric resistance and initial cake thickness were also investigated. The application of PEOD provides a gain of 12 points of dry solids content for the digested sludge (47.0% w/w) and for the activated sludge (31.7% w/w). In PEOD processed at C.C. or at C.V., the dewatering flow rate was similar for the same electric field intensity. In C.C. mode, both the electric resistance of cake and voltage increase, causing a temperature rise by ohmic effect. In C.V. mode, a current intensity peak was observed in the earlier dewatering period. Applying at first a constant current and later on a constant voltage, permitted to have better control of ohmic heating effect. The dewatering rate was not significantly affected by the presence of filter cloth on electrodes, but the use of a thin filter cloth reduced remarkably the energy consumption compared to a thicker one: 69% of reduction energy input at 45% w/w of dry solids content. The reduction of the initial cake thickness is advantageous to increase the final dry solids content.

Electro-Dewatering of Anaerobically Digested and Activated Sludges: An Energy Aspect Analysis

Electro-dewatering experiments were carried out on a laboratory-scale device to analyze the energy consumption under both a constant voltage (C.V.) and a constant current density (C.C.). The purpose of this study was to determine the impact of electro-dewatering parameters (voltage, current density, pressure, and amount of sludge to be treated) on energy consumption. The results of the C.V. experiments showed a very strong correlation between the applied voltage, the final dryness of the sludge filter-cake, and the total energy consumption (Wh/kgadditional water removed). The calculation of the instantaneous energy consumption allowed us to determine the range of dryness where the electro-dewatering process (EDW) was energetically more advantageous than thermal drying. The instantaneous energy consumption depends mainly on the reached dryness. It does not significantly depend on other process parameters such as the applied voltage, the applied current density (in ), the applied pressure, or the initial amount of sludge. In fact, the change in electrical power consumption due to different test conditions was balanced by changes in kinetics. The comparison between two tests (one with C.V. conditions, the other with C.C. conditions) showed that the kinetics were similar when the electrical power consumption was the same. The results of this work lead to two main findings: the dewatering kinetics depends essentially on the current density; and the final dryness of the filter-cake depends mainly on the applied voltage.

Electro-dewatering of wastewater sludge: An investigation of the relationship between filtrate flow rate and electric current.

Compared to conventional dewatering techniques, electrical assisted mechanical dewatering, also called electro-dewatering (EDW) is an alternative and an effective technology for the dewatering of sewage sludge with low energy consumption. The objectives of this study were to evaluate the dewatering performance and to determine the influence of the process parameters (e.g. applied electric current, applied voltage, and the initial amount of dry solids) on the kinetics of EDW-process for activated urban sludge. Also significant efforts have been devoted herein to provide comprehensive information about the EDW mechanisms and to understand the relationship between these operating conditions with regards to develop a qualitative and quantitative understanding model of the electro-dewatering process and then produce a robust design methodology. The results showed a very strong correlation between the applied electric current and the filtrate flow rate and consequently the electro-dewatering kinetics. A higher applied electric current leads to faster EDW kinetics and a higher final dry solids content. In contrast, the results of this work showed a significant enhancement of the dewatering kinetics by decreasing the mass of the dry solids introduced into the cell (commonly known as the sludge loading).

Advances in Mechanical Dewatering of Wastewater Sludge Treatment

Dewatering of wastewater sludge is a difficult process. The difficulty has been attributed mainly to the fact that particles are very fine, colloidal in nature and possess a gel-like structure due to polymeric flocculation. In order to tackle the limitations in wastewater sludge dewatering, new technologies have been developed in recent years. Some technologies, such as wastewater sludge digestion, wastewater sludge mineralisation or peroxidation, allow to reduce the amount of wastewater sludge to be dewatered, or the dewaterability of the sludge, by changing the biochemical composition. Nevertheless, wastewater sludge remains hard to dewater, and therefore, an improvement in the conventional dewatering equipments is desirable. Therefore, current research tends to propose potential alternatives to enhance the dewatering ability of conventional processes, to increase the final dry solids content, and to accelerate the dewatering process with low energy consumption compared to thermal drying.