Alan Echt

Control of Respirable Dust and Crystalline Silica from Breaking Concrete with a Jackhammer

The Engineering and Physical Hazards Branch (EPHB) of the National Institute for Occupational Safety and Health (NIOSH) has been given the lead within NIOSH to study and develop engineering controls and assess their impact on reducing occupational illness. The objective of each of these studies has been to evaluate and document control techniques and to determine their effectiveness in reducing potential health hazards in a specific industry or for a specific process. The goal of the project reported in this article was to quantify the exposure reduction that could be achieved through the use of a water-spray attachment and two different tool-mounted local exhaust ventilation shrouds during concrete pavement breaking with jackhammers. In this case, the water-spray attachment consisted of a spray nozzle (of the type used with oil-burning furnaces) and associated hoses and fittings. Water was supplied by a pressurized tank mounted on the air-compressor trailer. The local exhaust ventilation (LEV) included an off-the-shelf shroud typically used with hand-held rock drills and a custom-made shroud. The same dust collector (one sold for use with the rockdrill hood) was used for both LEV attachments.

Evaluation of a Dust Control for a Small Slab-Riding Dowel Drill for Concrete Pavement

PURPOSE To assess the effectiveness of local exhaust ventilation to control respirable crystalline silica exposures to acceptable levels during concrete dowel drilling. APPROACH Personal breathing zone samples for respirable dust and crystalline silica were collected while laborers drilled holes 3.5 cm diameter by 36 cm deep in a concrete slab using a single-drill slab-riding dowel drill equipped with local exhaust ventilation. Data were collected on air flow, weather, and productivity. RESULTS All respirable dust samples were below the 90 µg detection limit which, when combined with the largest sample volume, resulted in a minimum detectable concentration of 0.31 mg m(-3). This occurred in a 32-min sample collected when 27 holes were drilled. Quartz was only detected in one air sample; 0.09 mg m(-3) of quartz was found on an 8-min sample collected during a drill maintenance task. The minimum detectable concentration for quartz in personal air samples collected while drilling was performed was 0.02 mg m(-3). The average number of holes drilled during each drilling sample was 23. Over the course of the 2-day study, air flow measured at the dust collector decreased from 2.2 to 1.7 m(3) s(-1). CONCLUSIONS The dust control performed well under the conditions of this test. The initial duct velocity with a clean filter was sufficient to prevent settling, but gradually fell below the recommended value to prevent dust from settling in the duct. The practice of raising the drill between each hole may have prevented the dust from settling in the duct. A slightly higher flow rate and an improved duct design would prevent settling without regard to the position of the drill.

Characterizing Dust from Cutting Corian®, a Solid-Surface Composite Material, in a Laboratory Testing System

We conducted a laboratory test to characterize dust from cutting Corian(®), a solid-surface composite material, with a circular saw. Air samples were collected using filters and direct-reading instruments in an automatic laboratory testing system. The average mass concentrations of the total and respirable dusts from the filter samples were 4.78±0.01 and 1.52±0.01mg cm(-3), respectively, suggesting about 31.8% mass of the airborne dust from cutting Corian(®) is respirable. Analysis of the metal elements on the filter samples reveals that aluminum hydroxide is likely the dominant component of the airborne dust from cutting Corian(®), with the total airborne and respirable dusts containing 86.0±6.6 and 82.2±4.1% aluminum hydroxide, respectively. The results from the direct-reading instruments confirm that the airborne dust generated from cutting Corian(®) were mainly from the cutting process with very few particles released from the running circular saw alone. The number-based size distribution of the dusts from cutting Corian(®) had a peak for fine particles at 1.05 µm with an average total concentration of 871.9 particles cm(-3), and another peak for ultrafine particles at 11.8nm with an average total concentration of 1.19×10(6) particles cm(-3) The small size and high concentration of the ultrafine particles suggest additional investigation is needed to study their chemical composition and possible contribution to pulmonary effect.

Performance of High Flow Rate Personal Respirable Samplers When Challenged with Mineral Aerosols of Different Particle Size Distributions.

It is thought that the performance of respirable samplers may vary when exposed to dust aerosols with different particle sizes and wind speeds. This study investigated the performance of the GK 4.16 (RASCAL), GK 2.69, PPI 8, and FSP 10, high flow rate personal samplers when exposed to aerosols of mineral dust in a wind tunnel at two different wind speeds (1 and 2 m s(-1)) and orientations (towards and side-on to the source of emission). The mass median aerodynamic diameter of four aerosolized test dusts ranged from 8 to 25 µm with geometric standard deviations from 1.6 to 2 µm. The performance of each sampler type was compared with that of the SIMPEDS (Higgins-Dewell design) sampler. There was slight evidence to suggest that the performance of the FSP 10 is affected by the direction of the inlet relative to the air flow, although this was not significant when most respirable dust concentrations were compared, possibly due to the variability of paired dust concentration results. The GK 2.69, RASCAL, and PPI 8 samplers had similar performances, although the results when side-on to the emission source were generally slightly lower than the SIMPEDS. Despite slight differences between respirable dust concentrations the respirable crystalline silica values were not significantly different from the SIMPEDS. The GK family of cyclones obtained most precise results and more closely matched the SIMPEDS. A comparison with dust concentration results from previous calm air chamber studies (where wind speeds were < 0.4 m s(-1)) found that the relative performance between samplers was similar to those observed in this work indicating consistent performance relative to the SIMPEDS in both calm and moving air.

An Evaluation of an Aftermarket Local Exhaust Ventilation Device for Suppressing Respirable Dust and Respirable Crystalline Silica Dust from Powered Saws

The objective of this study was to quantify the respirable dust and respirable silica exposures of roofing workers using an electric-powered circular saw with an aftermarket local exhaust ventilation attachment to cut concrete roofing tiles. The study was conducted to determine whether the local exhaust ventilation attachment was able to control respirable dust and respirable silica exposure below occupational exposure limits (OELs). Time-integrated filter samples and direct reading respirable dust concentrations were evaluated. The local exhaust ventilation consisted of a shroud attached to the cutting plane of the saw; the shroud was then connected to a small electric axial fan, which is intended to collect dust at the point of generation. All sampling was conducted with the control in use. Roofers are defined as those individuals who only lay tiles. Cutters/roofers are defined as those workers who operate the powered saw to cut tiles and also lay tiles. Respirable dust from this evaluation ranged from 0.13 to 6.59 milligrams per cubic meter (mg/m3) with a geometric mean of 0.38 mg/m3 for roofers and from 0.45 to 3.82 mg/m3 with a geometric mean of 1.84 mg/m3 for cutters/roofers. Cutters/roofers usually handle areas close to crevices, edges, or tips of the roof whereas roofers handle areas where complete tiles can be placed. The respirable dust exposures for all cutters/roofers indicated concentrations exceeding the Occupational Safety and Health Administrations (OSHA) permissible exposure limit (PEL) for respirable dust containing silica; it was also exceeded for some of the roofers. The respirable silica concentrations ranged from 0.04 to 0.15 mg/m3 with a geometric mean of 0.09 mg/m3 for roofers, and from 0.13 to 1.21 mg/m3 with a geometric mean of 0.48 mg/m3 for cutters/roofers. As with respirable dust, the respirable silica exposures for cutters/roofers were higher than the exposures for roofers.

Laboratory comparison of new high flow rate respirable size-selective sampler

Abstract A newly developed high flow rate respirable size-selective cyclone sampler (GK4.162—also known as the Respirable Air Sampling Cyclone Aluminum Large (RASCAL)) was calibrated to determine its optimum operating flow rate. The Health and Safety Laboratory in the United Kingdom and two laboratories from the National Institute for Occupational Safety and Health in the United States conducted experiments using two different methods: (1) polydisperse aerosol and time-of-flight direct reading instrument (Aerodynamic Particle Sizer (APS)) and (2) monodisperse aerosol and APS. The measured performance data for the cyclone was assessed against the international respirable convention using the bias map approach. Although the GK4.162 cyclone was tested using different aerosols and detection methods, the results from the three laboratories were generally similar. The recommended flow rate based on the agreement of results from the laboratories was 9.0 L/min.

Effective dust control systems on concrete dowel drilling machinery

ABSTRACT Rotary-type percussion dowel drilling machines, which drill horizontal holes in concrete pavement, have been documented to produce respirable crystalline silica concentrations above recommended exposure criteria. This places operators at potential risk for developing health effects from exposure. United States manufacturers of these machines offer optional dust control systems. The effectiveness of the dust control systems to reduce respirable dust concentrations on two types of drilling machines was evaluated under controlled conditions with the machines operating inside large tent structures in an effort to eliminate secondary exposure sources not related to the dowel-drilling operation. Area air samples were collected at breathing zone height at three locations around each machine. Through equal numbers of sampling rounds with the control systems randomly selected to be on or off, the control systems were found to significantly reduce respirable dust concentrations from a geometric mean of 54 mg per cubic meter to 3.0 mg per cubic meter on one machine and 57 mg per cubic meter to 5.3 mg per cubic meter on the other machine. This research shows that the dust control systems can dramatically reduce respirable dust concentrations by over 90% under controlled conditions. However, these systems need to be evaluated under actual work conditions to determine their effectiveness in reducing worker exposures to crystalline silica below hazardous levels.

Respirable crystalline silica exposures during asphalt pavement milling at eleven highway construction sites

ABSTRACT Asphalt pavement milling machines use a rotating cutter drum to remove the deteriorated road surface for recycling. The removal of the road surface has the potential to release respirable crystalline silica, to which workers can be exposed. This article describes an evaluation of respirable crystalline silica exposures to the operator and ground worker from two different half-lane and larger asphalt pavement milling machines that had ventilation dust controls and water-sprays designed and installed by the manufacturers. Manufacturer A completed milling for 11 days at 4 highway construction sites in Wisconsin, and Manufacturer B completed milling for 10 days at 7 highway construction sites in Indiana. To evaluate the dust controls, full-shift personal breathing zone air samples were collected from an operator and ground worker during the course of normal employee work activities of asphalt pavement milling at 11 different sites. Forty-two personal breathing zone air samples were collected over 21 days (sampling on an operator and ground worker each day). All samples were below 50 µg/m3 for respirable crystalline silica, the National Institute for Occupational Safety and Health recommended exposure limit. The geometric mean personal breathing zone air sample was 6.2 µg/m3 for the operator and 6.1 µg/m3 for the ground worker for the Manufacturer A milling machine. The geometric mean personal breathing zone air sample was 4.2 µg/m3 for the operator and 9.0 µg/m3 for the ground worker for the Manufacturer B milling machine. In addition, upper 95% confidence limits for the mean exposure for each occupation were well below 50 µg/m3 for both studies. The silica content in the bulk asphalt material being milled ranged from 7–23% silica for roads milled by Manufacturer A and from 5–12% silica for roads milled by Manufacturer B. The results indicate that engineering controls consisting of ventilation controls in combination with water-sprays are capable of controlling occupational exposures to respirable crystalline silica generated by asphalt pavement milling machines on highway construction sites.