Alexandra Jung

Low AC loss cable produced from transposed striated CC tapes

In this work we demonstrate that the use of striated tapes from coated conductors (CCs) significantly reduces the dissipation of a cable made of tapes wound helically on a round core when it is exposed to AC magnetic field. The coupling loss can vanish provided that the striations ensure electrical insulation between filaments and the cable length corresponds to an entire number of lay pitches. In our study we compare the magnetization loss in two cable models exposed to magnetic field perpendicular to their longitudinal axis. The overall geometry of the models was identical: each consisted of three tapes 4?mm wide that were placed with a pitch of 50?mm in a single layer on the 8?mm diameter round core. The cable length was designed to reach two complete tape pitches. In the first cable (the reference cable) tapes without striation were used; the second cable was prepared using similar tapes but striated to five filaments by laser processing. The AC loss was measured for cables without terminations as well as with low resistance terminations; this latter configuration simulates the conditions in a magnet winding. Our experiments have clearly shown the loss behavior expected in the regime of uncoupled filaments. In particular, at AC fields of 0.1?T amplitude the loss in the cable from striated tapes is five times lower than in the reference cable. Numerical models have explained the experimentally observed cable behavior in the whole range of AC fields.

Investigation of the effect of striated strands on the AC losses of 2G Roebel cables

The assembly of meander shaped coated conductor tapes by the Roebel technique is a promising way to manufacture high current cables with low ac losses. The application of longitudinal striations to the single strands can be an option to create a filament structure for further possible reduction of the ac losses. Due to the complex Roebel strand geometry, it was important to identify a reliable technique to produce such structures using a picosecond-infrared (IR) laser for the groove etching process. We analyzed the effects of the filament structure on the magnetization ac loss behavior by comparing the losses of a cable with striated strands with those of a reference one with non-striated strands. The ac loss reduction in the Roebel cable with striated strands was confirmed. The measured magnetization loss of the 125 mm striated single strand is five times lower than that of the non-striated one. In the case of the cable sample the loss reduced by a factor of three, but not in the whole interval of amplitudes of the applied magnetic field. We also compared the results with those for a cable with insulated striated strands: they seem to indicate that the coupling currents occur mostly between the filaments, not between the strands.

Influence of Ni and Cu contamination on the superconducting properties of MgB2 filaments

Technical MgB2 wires usually have a sheath composite consisting of different metals. For the inner sheath with direct contact to the superconducting filament, chemically inert Nb may be used as a reaction barrier and thermal stabilization is provided by a highly conductive metal like Cu. A mechanical reinforcement can be achieved by the addition of stainless steel. In order to illuminate the influence of defects in the reaction barrier, monofilament in situ wires with direct contact between the MgB2 filament and frequently applied reactive sheath metals like Cu, Ni or Monel are studied. Reactions of Mg and B with a Cu-containing sheath lead to Cu-based by-products penetrating the whole filament. Reactions with Ni-containing sheaths lead to Ni-based by-products which tend to remain at the filament–sheath interface. Cu and/or Ni contamination of the filament lowers the MgB2-forming temperature due to the eutectic reaction between Mg, Ni and Cu. Thus, for the samples heat-treated at low temperatures JC and (partly) TC are increased compared to stainless-steel-sheathed wires. At high heat treatment temperatures uncontaminated filaments lead to the highest JC values. From the point of view of broken reaction barriers in real wires, the contamination of the filament with Cu and/or Ni does not necessarily constrain the superconductivity; it may even improve the properties of the wire, depending on the desired application.

Influence of laser striations on the properties of coated conductors

Due to their high current carrying capability, coated conductors are regarded as the most promising high-temperature superconductor tapes for power applications. However, their high aspect ratio causes too high magnetization losses. To reduce the ac loss, one way is to striate the wide tapes into filaments. We used a picosecond laser for the structuring of (RE)BCO coated conductors. The laser allows to burn 18 μm to 21 μm wide grooves (Ag-cap) with a depth between 0.5 μm to more than 100 μm into the coated conductors, with negligible heat effects at the edges of the structures. Different numbers of filament were structured in Cu-and Ag-cap coated conductors. Patterns with up to 120 parallel filaments in 12 mm wide conductor were made. The critical current and the total ac-magnetization loss were measured as a function of the filament count. With an increasing number of filaments Ic degradation occurs. This current reduction has two contributions, the removed HTS material and current inhomogeneities within the superconductor for instance defects along the tape causing secondary phases. For 120 filaments Ag-cap tapes the hysteresis loss reduction is about two orders of magnitude, as expected. The observation of some remaining filament coupling was investigated.

AC Magnetization Loss and Transverse Resistivity of Striated YBCO Coated Conductors

It is well known that the separation of thin (RE)BCO superconducting films into electrically isolated stripes (striation process) leads to significant reduction of the magnetization losses. However, in practice, achieving the theoretically predicted loss reduction is quite complicated, due to imperfect separation of the stripes: techniques used for striation leave resistive bridges between the stripes, and coupling currents are free to flow. Very little is known about the precise paths of the coupling currents, other than the fact that the transverse resistivity may play a major role. In this paper, we investigate the magnetization ac loss and the transverse resistivity profile on samples with different numbers of filaments and with different thicknesses of the stabilization layer. The reduction of stabilization layer thickness leads to better control of the laser grooves and substantially suppresses coupling loss. The total loss in those tapes was reduced significantly and is very close to the theoretical expectation.

Magnetization ac loss reduction in HTS CORC® cables made of striated coated conductors

High temperature superconductors (HTSs), like for instance REBCO (RE?=?rare earth) coated conductors, are of high potential for building large superconducting magnets. Some magnets, such as accelerator magnets, require the use of superconducting cables to allow fast ramping, and low magnetization loss to mitigate field quality issues. One of the methods to lower ac loss is to divide the superconducting layer in the tape into filaments. In this paper, conductors with copper stabilization for practical applications are laser scribed into narrow filaments. Striated tapes are then wound into conductor on round core (CORC?) cables. The critical current and magnetization ac loss of single tapes were measured. We found that the stabilizing copper layer causes difficulties for laser scribing. The degradation of the critical current is more pronounced than in the case of non-stabilized tapes. The selection of the number of filaments is therefore a compromise between critical current degradation and reduction of ac loss. Based on the results obtained from single tape experiments, the optimum number of filaments in 4 mm wide tapes was chosen, and CORC? cables with 2, 3 and 4 layers of tapes with and without filaments were manufactured. Magnetization ac loss measurements at 77 K showed a reduction of ac loss in the cables with filaments. This reduction corresponds almost to the number of filaments. Measurement at different frequencies also showed that the coupling loss in CORC? cables with a short twist-pitch is relatively small in comparison to hysteretic loss.

AC Loss and Coupling Currents in YBCO Coated Conductors With Varying Number of Filaments

Striation of high-temperature superconductor coated conductors as a way to reduce their magnetization ac losses has been the subject of intense worldwide research in the past years by several groups. While the principle of this approach is well understood, its practical application on commercial materials to be used in power applications is still far to be implemented due to manufacturing and technological constraints. Recent advances in tape quality and striation technology are now enabling systematic investigations of the influence of the number of filaments on ac loss reduction with a consistency that was not available in the past. In the present work, we demonstrate the technological feasibility of importantly reducing the magnetization losses of commercially available coated conductors by striating them into a high number of filaments (up to 120). The loss reduction exceeds one order of magnitude and does not come at the expense of current-carrying capability: samples with 10 and 20 filaments are unaffected by the striation process, whereas samples with 80 and 120 filaments still retain 80% and 70% of the current-carrying potential, respectively. We also investigate the transverse resistivity between the filaments in order to understand the paths followed by the coupling currents: we found that the coupling current prevalently flows in the metallic substrate, rather than in and out of the filaments. Finally, we use oxidation as a method to reduce the coupling currents and the corresponding losses. The contribution of this work is threefold: 1) it describes the know-how to produce a large number of high-quality striations in commercially available coated conductors, greatly reducing their losses without extensively degrading their transport properties; 2) it provides a comprehensive characterization of the said samples (e.g., measurements in a wide frequency range, transverse resistance profiles, influence of oxidation on dc and ac behavior of the sample); and 3) it provides new insight on the patterns of the coupling currents.

The roles of CHPD: superior critical current density and n-value obtained in binary in situ MgB2 cables

A binary magnesium diboride (MgB2) cable has been assembled by braiding six Nb/Monel sheathed monofilament strands around a central copper stabilizer for improving the operational environment. The total critical current (Ic) of the braided cable is obtained by multiplying the Ic of six single wires, without any dissipation. In this work, various mechanical deformations, i.e., swaging, two-axial rolling, groove rolling, and cold high-pressure densification (CHPD) at 1.8 GPa have been applied to the 6-stranded cable to obtain additional densification. The highest critical current density at both 4.2 and 20 K has been achieved in this work through the CHPD treated cable due to higher filament mass density. The present results are promising in view of the cable, particularly in power applications at industrial lengths that pave the way to seeking an optimal protocol to meet a practical functionality.

Mechanical reinforcement for RACC cables in high magnetic background fields

Operable in liquid helium, liquid hydrogen or liquid nitrogen, high temperature superconductor (HTS) cables are investigated as future alternatives to low temperature superconductor (LTS) cables in magnet applications. Different high current HTS cable concepts have been developed and optimized in the last years—each coming with its own benefits and challenges. As the Roebel assembled coated conductor (RACC) is the only fully transposed HTS cable investigated so far, it is attractive for large scale magnet and accelerator magnet applications when field quality and alternating current (AC) losses are of highest importance. However, due to its filamentary character, the RACC is very sensitive to Lorentz forces. In order to increase the mechanical strength of the RACC, each of the HTS strands was covered by an additional copper tape. After investigating the maximum applicable transverse pressure on the strand composition, the cable was clamped into a stainless steel structure to reinforce it against Lorentz forces. A comprehensive test has been carried out in the FBI facility at 4.2 K in a magnetic field of up to 12 T. This publication discusses the maximum applicable pressure as well as the behaviour of the RACC cable as a function of an external magnetic field.

DC and AC Characterization of Pancake Coils Made From Roebel-Assembled Coated Conductor Cable

Roebel cables made of high temperature superconducting (HTS) coated conductors can carry high currents with a compact design and reduced ac losses. Therefore, they are good candidates for manufacturing coils for HTS applications such as motors and generators. In this paper, we present the experimental dc and ac characterization of several coils assembled from a 5-m-long Roebel cable built at Karlsruhe Institute of Technology, which differ in the number of turns and turn-to-turn spacing. Our experiments, which are supported by finite-element-method calculations, show that a more tightly wound Roebel coil, despite having a lower critical (and therefore operating) current, can produce a higher magnetic field than a loosely wound one. For a given magnetic field produced at the coils center, all the coils have similar ac losses, with the exception of the most loosely wound one, which has much higher losses due to the relatively large current needed to produce the desired field. The experiments presented in this paper are carried out on the geometry of pancake coils made of Roebel cables, but they are exemplary of a more general strategy, based on coupling experiments and numerical simulations, that can be used to optimize the coil design, with respect to different parameters, such as tape quantity, size, or ac loss, the relative importance of which is dictated by the specific application.