Alpheus W. Burner

Photogrammetry Applied to Wind Tunnel Testing

In image-based measurements, quantitative image data must be mapped to three-dimensional object space. Analytical photogrammetric methods, which may be used to accomplish this task, are discussed from the viewpoint of experimental fluid dynamicists. The Direct Linear Transformation (DLT) for camera calibration, used in pressure sensitive paint, is summarized. An optimization method for camera calibration is developed that can be used to determine the camera calibration parameters, including those describing lens distortion, from a single image. Combined with the DLT method, this method allows a rapid and comprehensive in-situ camera calibration and therefore is particularly useful for quantitative flow visualization and other measurements such as model attitude and deformation in production wind tunnels. The paper also includes a brief description of typical photogrammetric applications to temperature- and pressure-sensitive paint measurements and model deformation measurements in wind tunnels.

Videogrammetric Model Deformation Measurement Technique

The theory, methods, and applications of the videogrammetric model deformation (VMD) measurement technique used at NASA for wind tunnel testing are presented. The VMD technique, based on non-topographic photogrammetry, can determine static and dynamic aeroelastic deformation and attitude of a wind-tunnel model. Hardware of the system includes a video-rate CCD camera, a computer with an image acquisition frame grabber board, illumination lights, and retroreflective or painted targets on a wind tunnel model. Custom software includes routines for image acquisition, target-tracking/identification, target centroid calculation, camera calibration, and deformation calculations. Applications of the VMD technique at five large NASA wind tunnels are discussed.

Zoom Lens Calibration for Wind Tunnel Measurements

This report summarizes an investigation of zoom lens calibration, with emphasis on the effects of lens-image-plane misalignment. Measurements have been made of the photogrammetric principal point and radial (symmetrical) and decentering (asymmetrical) distortion components as a function of the principal distance (zoom setting) of several zoom lenses. Data were also taken with the axis of symmetry (optical axis) of a zoom lens aligned and misaligned to the same solid-state video camera. An explanation is offered regarding the variation of the principal point as a function of zoom setting based on these measurements. In addition the relationship of the decentering distortion to radial distortion, principal distance, and lens- image-plane misalignment angle is discussed. A technique for determining the proper point of symmetry to be used for distortion computations (as opposed to the principal point) is also suggested. A simple technique for measuring the misalignment angle of zoom lenses when attached to video cameras is presented, along with measurements for seven solid-state cameras. A method to reduce the additional error introduced by zoom lens misalignment is presented. The implications of this study are that special measures to properly align a zoom lens to the sensor image plane are probably not necessary, but that as the accuracy obtainable in digital photogrammetry approaches the 0.01 or less pixel level, additional calibration including the point of symmetry for distortion computation should be considered.

Automated Wing Twist and Bending Measurements Under Aerodynamic Load

An automated system to measure the change in wing twist and bending under aerodynamic load in a wind tunnel is described. The basic instrumentation consists of a single CCD video camera and a frame grabber interfaced to a computer. The technique is based upon a single view photogrammetric determination of two dimensional coordinates of wing targets with a fixed (and known) third dimensional coordinate, namely the spanwise location. The measurement technique has been used successfully at the National Transonic Facility, the Transonic Dynamics Tunnel, and the Unitary Plan Wind Tunnel at NASA Langley Research Center. The advantages and limitations (including targeting) of the technique are discussed. A major consideration in the development was that use of the technique must not appreciably reduce wind tunnel productivity.

Determining Aerodynamic Loads Based on Optical Deformation Measurements

A preliminary study is described for determining aerodynamic loads based on optical elastic deformation measurementsusing a videogrammetricsystem. Data reduction methods are developed and used to extract the normal force and pitching moment from beam deformation data. The axial force is obtained by measuring the axial translational motion of a movable shaft in a spring/bearing device. Proof-of-concept calibration experiments are conducted to assess the feasibility of the optical technique for measuring aerodynamic loads. The uncertainties in optical force and moment measurements are discussed. I. Introduction I NTERNAL strain gauge balances have been used for years as a standard technique for measuring the integrated aerodynamic forces and moments on models in wind tunnels. A variety of internal strain gauge balances have been developed, and the technical aspects of various balances have been studied in detail. 1 Generally speaking, the structure of an internal strain gauge balance is complicated, and the cost of fabrication is high. This paper presents an exploratory study for remotely measuring aerodynamic loads using a videogrammetic system. Unlike strain gauges, this method optically measures beam deformation to determine the normal force and pitching moment. The axial force is obtained by measuring the translational motion of a movable shaft in a spring/bearing device. Mathematical models for data reduction are developed to extract the aerodynamic forces and moments from the deformation data. Uncertainty analysis is given to evaluate the contributions from the elemental error sources and correlation terms. At this stage, the normal force, pitching moment, and axial force are the primary quantities to be determined. In principle, the side force, rolling moment, and yawing moment can be determined in a similar manner. Proof-of-concept laboratory experiments have been conducted to validate the proposed methodology for measuring the aerodynamic loads. Potentially, this optical method can be used as an alternative to strain gauge balances. In addition, the technique described in this paper can be integrated with optical model attitude and deformation measurement techniques. 2;3

Videometric Applications in Wind Tunnels

Videometric measurements in wind tunnels can be very challenging due to the limited optical access, model dynamics, optical path variability during testing, large range of temperature and pressure, hostile environment, and the requirements for high productivity and large amounts of data on a daily basis. Other complications for wind tunnel testing include the model support mechanism and stringent surface finish requirements for the models in order to maintain aerodynamic fidelity. For these reasons nontraditional photogrammetric techniques and procedures sometimes must be employed. In this paper several such applications are discussed for wind tunnels which include test conditions with Mach numbers from low speed to hypersonic, pressures from less than an atmosphere to nearly seven atmospheres, and temperatures from cryogenic to above room temperature. Several of the wind tunnel facilities are continuous flow while one is a short duration blow-down facility. Videometric techniques and calibration procedures developed to measure angle of attack, the change in wing twist and bending induced by aerodynamic load, and the effects of varying model injection rates are described. Some advantages and disadvantages of these techniques are given and comparisons are made with non-optical and more traditional video photogrammetric techniques.

Contributions of the NASA Langley Research Center to the DARPA/AFRL/NASA/ Northrop Grumman Smart Wing Program

An overview of the contributions of the NASA Langley Research Center (LaRC) to the DARPA/AFRL/NASA/ Northrop Grumman Corporation (NGC) Smart Wing program is presented. The overall objective of the Smart Wing program was to develop smart** technologies and demonstrate near-flight-scale actuation systems to improve the aerodynamic performance of military aircraft. NASA LaRC s roles were to provide technical guidance, wind-tunnel testing time and support, and Computational Fluid Dynamics (CFD) analyses. The program was divided into two phases, with each phase having two wind-tunnel entries in the Langley Transonic Dynamics Tunnel (TDT). This paper focuses on the fourth and final wind-tunnel test: Phase 2, Test 2. During this test, a model based on the NGC Unmanned Combat Air Vehicle (UCAV) concept was tested at Mach numbers up to 0.8 and dynamic pressures up to 150 psf to determine the aerodynamic performance benefits that could be achieved using hingeless, smoothly-contoured control surfaces actuated with smart materials technologies. The UCAV-based model was a 30% geometric scale, full-span, sting-mounted model with the smart control surfaces on the starboard wing and conventional, hinged control surfaces on the port wing. Two LaRC-developed instrumentation systems were used during the test to externally measure the shapes of the smart control surface and quantify the effects of aerodynamic loading on the deflections: Videogrammetric Model Deformation (VMD) and Projection Moire Interferometry (PMI). VMD is an optical technique that uses single-camera photogrammetric tracking of discrete targets to determine deflections at specific points. PMI provides spatially continuous measurements of model deformation by computationally analyzing images of a grid projected onto the model surface. Both the VMD and PMI measurements served well to validate the use of on-board (internal) rotary potentiometers to measure the smart control surface deflection angles. Prior to the final entry, NASA LaRC also performed three-dimensional unstructured Navier Stokes CFD analyses in an attempt to predict the potential aerodynamic impact of the smart control surface on overall model forces and moments. Eight different control surface shapes were selected for study at Mach = 0.6, Reynolds number = 3.25 x 10(exp 6), and + 2 deg., 3 deg., 8 deg., and 10 deg.model angles-of-attack. For the baseline, undeflected control surface geometry, the CFD predictions and wind-tunnel results matched well. The agreement was not as good for the more complex aero-loaded control surface shapes, though, because of the inability to accurately predict those shapes. Despite these results, the NASA CFD study served as an important step in studying advanced control effectors.

Uncertainty of Videogrammetric Techniques used for Aerodynamic Testing

The uncertainty of videogrammetric techniques used for the measurement of static aeroelastic wind tunnel model deformation and wind tunnel model pitch angle is discussed. Sensitivity analyses and geometrical considerations of uncertainty are augmented by analyses of experimental data in which videogrammetric angle measurements were taken simultaneously with precision servo accelerometers corrected for dynamics. An analysis of variance (ANOVA) to examine error dependence on angle of attack, sensor used (inertial or optical), and on tunnel state variables such as Mach number is presented. Experimental comparisons with a high-accuracy indexing table are presented. Small roll angles are found to introduce a zero-shift in the measured angles. It is shown experimentally that, provided the proper constraints necessary for a solution are met, a single- camera solution can be comparable to a 2-camera intersection result. The relative immunity of optical techniques to dynamics is illustrated.

Data Fusion in Wind Tunnel Testing; Combined Pressure Paint and Model Deformation Measurements (Invited)

As the benefit-to-cost ratio of advanced optical techniques for wind tunnel measurements such as Video Model Deformation (VMD), Pressure-Sensitive Paint (PSP), and others increases, these techniques are being used more and more often in large-scale production type facilities. Further benefits might be achieved if multiple optical techniques could be deployed in a wind tunnel test simultaneously. The present study discusses the problems and benefits of combining VMD and PSP systems. The desirable attributes of useful optical techniques for wind tunnels, including the ability to accommodate the myriad optical techniques available today, are discussed. The VMD and PSP techniques are briefly reviewed. Commonalties and differences between the two techniques are discussed. Recent wind tunnel experiences and problems when combining PSP and VMD are presented, as are suggestions for future developments in combined PSP and deformation measurements.

DARPA/AFRL Smart Wing Phase 2 wind tunnel test results

Northrop Grumman Corporation built and twice tested a 30 percent scale wind tunnel model of a proposed uninhabited combat air vehicle under the DARPA/AFRL Smart Materials and Structures Development - Smart Wing Phase 2 program to demonstrate the applicability of smart control surfaces on advanced aircraft configurations. The model constructed was a full span, sting mounted model with smart leading and trailing edge control surfaces on the right wing and conventional, hinged trailing edge control surfaces on the left wing. Among the performance benefits that were quantified were increased pitching moment, increased rolling moment and improved pressure distribution of the smart wing over the conventional wing. This paper present an overview of the result from the wind tunnel test performed at NASA Langley Research Centers Transonic Dynamic Tunnel in March 2000 and May 2001. Successful results included: (1) improved aileron effectiveness at high dynamic pressures, (2) demonstrated improvements in lateral and longitudinal effectiveness with smooth contoured smart trailing edge over conventional hinged control surfaces, (3) chordwise and spanwise shape control of the smart trailing edge control surface, and (4) smart trailing edge control surface deflection rates over 80 deg/sec.