Amir Masoud Pourrahimi

Electrospinning of recycled PET to generate tough mesomorphic fibre membranes for smoke filtration

Tough fibrous membranes for smoke filtration have been developed from recycled polyethylene terephthalate (PET) bottles by solution electrospinning. The fibre thicknesses were controlled from 0.4 to 4.3 μm by adjustment of the spinning conditions. The highest fibre strength and toughness were obtained for fibres with an average diameter of 1.0 μm, 62.5 MPa and 65.8 MJ m−3, respectively. The X-ray diffraction (XRD) patterns of the fibres showed a skewed amorphous halo, whereas the differential scanning calorimetry (DSC) results revealed an apparent crystallinity of 6–8% for the 0.4 and 1 μm fibres and 0.2% crystallinity for the 4.3 μm fibres. Heat shrinkage experiments were conducted by exposing the fibres to a temperature above their glass transition temperature (Tg). The test revealed a remarkable capability of the thinnest fibres to shrink by 50%, which was in contrast to the 4.3 μm fibres, which displayed only 4% shrinkage. These thinner fibres also showed a significantly higher glass transition temperature (+15 °C) than that of the 4.3 μm fibres. The results suggested an internal morphology with a high degree of molecular orientation in the amorphous segments along the thinner fibres, consistent with a constrained mesomorphic phase formed during their rapid solidification in the electric field. Air filtration was demonstrated with cigarette smoke as a model substance passed through the fibre mats. The 0.4 μm fibres showed the most effective smoke filtration and a capacity to absorb 43× its own weight in smoke residuals, whereas the 1 μm fibres showed the best combination of filtration capacity (32×) and mechanical robustness. The use of recycled PET in the form of nanofibres is a novel way of turning waste into higher-value products.

Water-based synthesis and cleaning methods for high purity ZnO nanoparticles – comparing acetate, chloride, sulphate and nitrate zinc salt precursors

A low temperature (60 °C) aqueous synthesis method of high purity ZnO nanoparticles intended as fillers for ultra-low electrical conductivity insulations is described. Particles were prepared under identical conditions from different zinc salts based on nitrate, chloride, sulphate or acetate to compare their abilities to form high yields of sub-50 nm particles with narrow size distribution. The acetate salt gave uniform 25 nm ZnO particles with a conical prism shape. The chloride and sulphate derived particles showed mixed morphologies of nanoprisms and submicron petals, whereas the nitrate salt yielded prisms assembled into well-defined flower shapes with spiky edges. The micron-sized flower shapes were confirmed by X-ray diffraction to consist of the smaller prism units. Photoluminescence spectroscopy showed emission in the blue-violet region with little variation depending on precursor salt, suggesting that the spectra were dependent on the primary nanoprism formation and rather independent of the final particle morphology. Microscopy revealed that the salt residuals after the reaction showed different affinity to the particle surfaces depending on the type of salt used, with the acetate creating ca. 20 nm thick hydrated shells; and in falling order of affinity: chloride, sulphate and nitrate. An acetate ion shielding effect during the synthesis was therefore assumed, preventing nanoparticle fusion during growth. Varying the concentrations of the counter-ions confirmed the shielding and only the acetate anions showed an ability to stabilize solitary nanoprisms formation in reaction yields from 2 to 10 g L−1. Ultrasonic particle surface cleaning was significantly more efficient than water replacement, resulting in a stable aqueous dispersion with a high zeta potential of 38.9 mV at pH 8.

Highly Efficient Interfaces in Nanocomposites Based on Polyethylene and ZnO Nano/Hierarchical Particles: A Novel Approach toward Ultralow Electrical Conductivity Insulations

Polyethylene nanocomposites based on functionalized ZnO nano/hierarchical particles with highly effective interfacial surface area are presented, for the next generation of ultralow transmission-loss high-voltage DC insulating materials.

Heat treatment of ZnO nanoparticles: new methods to achieve high-purity nanoparticles for high-voltage applications

Novel methods based on orienting and coating of ZnO nanoparticles were studied in order to obtain uniform, nano-sized and ultra-pure ZnO grains/particles after heat treatment. A 1 nm zinc-hydroxy-salt complex layer on the nanoparticle surfaces was revealed by thermogravimetry and infrared spectroscopy. This ‘phase’ gradually decomposed into ZnO during the heat treatment while sintering occurred above 600 °C, as revealed by scanning- and transmission-electron microscopy. The c-axis alignment of the nanoparticles provided smaller pores than those associated with non-oriented nanoparticles, presenting the means to obtain high-density ceramics. The orientation resulted in a smaller grain size after heat treatment than that of the nonaligned nanoparticles. Another method that involved three steps – silane coating, heat treatment and silica layer etching – was used to remove the ionic species from the nanoparticle surface while preserving its hydroxylated surface. These ultra-pure nanoparticles are expected to be key components in the development of HVDC insulation polyethylene nanocomposites.

Polyethylene Nanocomposites for the Next Generation of Ultralow-Transmission-Loss HVDC Cables: Insulation Containing Moisture-Resistant MgO Nanoparticles

The use of MgO nanoparticles in polyethylene for cable insulation has attracted considerable interest, although in humid media the surface regions of the nanoparticles undergo a conversion to a hydroxide phase. A facile method to obtain MgO nanoparticles with a large surface area and remarkable inertness to humidity is presented. The method involves (a) low temperature (400 °C) thermal decomposition of Mg(OH)2, (b) a silicone oxide coating to conceal the nanoparticles and prevent interparticle sintering upon exposure to high temperatures, and (c) heat treatment at 1000 °C. The formation of the hydroxide phase on these silicone oxide-coated MgO nanoparticles after extended exposure to humid air was assessed by thermogravimetry, infrared spectroscopy, and X-ray diffraction. The nanoparticles showed essentially no sign of any hydroxide phase compared to particles prepared by the conventional single-step thermal decomposition of Mg(OH)2. The moisture-resistant MgO nanoparticles showed improved dispersion and interfacial adhesion in the LDPE matrix with smaller nanosized particle clusters compared with conventionally prepared MgO. The addition of 1 wt % moisture-resistant MgO nanoparticles was sufficient to decrease the conductivity of polyethylene 30 times. The reduction in conductivity is discussed in terms of defect concentration on the surface of the moisture-resistant MgO nanoparticles at the polymer/nanoparticle interface.

The Role of Interfaces in Polyethylene/Metal‐Oxide Nanocomposites for Ultrahigh‐Voltage Insulating Materials

Recent progress in the development of polyethylene/metal-oxide nanocomposites for extruded high-voltage direct-current (HVDC) cables with ultrahigh electric insulation properties is presented. This is a promising technology with the potential of raising the upper voltage limit in todays underground/submarine cables, based on pristine polyethylene, to levels where the loss of energy during electric power transmission becomes low enough to ensure intercontinental electric power transmission. The development of HVDC insulating materials together with the impact of the interface between the particles and the polymer on the nanocomposites electric properties are shown. Important parameters from the atomic to the microlevel, such as interfacial chemistry, interfacial area, and degree of particle dispersion/aggregation, are discussed. This work is placed in perspective with important work by others, and suggested mechanisms for improved insulation using nanoparticles, such as increased charge trap density, adsorption of impurities/ions, and induced particle dipole moments are considered. The effects of the nanoparticles and of their interfacial structures on the mechanical properties and the implications of cavitation on the electric properties are also discussed. Although the main interest in improving the properties of insulating polymers has been on the use of nanoparticles, leading to nanodielectrics, it is pointed out here that larger microscopic hierarchical metal-oxide particles with high surface porosity also impart good insulation properties. The impact of the type of particle and its inherent properties (purity and conductivity) on the nanocomposite dielectric and insulating properties are also discussed based on data obtained by a newly developed technique to directly observe the charge distribution on a nanometer scale in the nanocomposite.

Morphology and properties of silica-based coatings with different functionalities for Fe3O4, ZnO and Al2O3 nanoparticles

A facile single-step method for obtaining 2–3 nm thick silsesquioxane coatings on metal oxide nanoparticles using different carbon-functional silane precursors is presented. Iron oxide nanoparticles with 8.5 nm in diameter were used as a model to evaluate the possibilities of forming different uniform carbon-functional coatings, ranging from hydrophobic to hydrophilic in character. Electron microscopy showed that all the coated nanoparticles could be described as core–shell nanoparticles with single Fe3O4 cores and carbon-functional silsesquioxane shells, without any core-free silicone oxide phase. Steric factors strongly influenced the deposited silicon oxide precursors with octyl-, methyl- or aminopropyl functionalities, resulting in coating densities ranging from 260 to 560 kg m−3. The methyl-functional coatings required several layers of silsesquioxane, 3–4, to build up the 2 nm structures, whereas only 1–2 layers were required for silsesquioxane with octyl groups. Pure silica coatings from tetraethoxysilanes were however considerably thicker due to the absence of steric hindrance during deposition, allowing the formation of 5–7 nm coatings of ca. 10 layers. The coating method developed for the iron oxide nanoparticles was generic and successfully transferred and up-scaled 30 and 325 times (by volume) to be applicable to 25 nm ZnO and 45 nm Al2O3 nanoparticles.

Influence of nanoparticle surface coating on electrical conductivity of LDPE/Al 2 O 3 nanocomposites for HVDC cable insulations

LDPE/metal oxide nanocomposites are promising materials for future high-voltage DC cable insulation. This paper presents data on the influence of the structure of the nanoparticle coating on the electrical conductivity of LDPE/Al2O3 nanocomposites. Al2O3 nanoparticles, 50 nm in size, were coated with a series of silanes with terminal alkyl groups of different lengths (methyl, w-octyl and n-octadecyl groups). The density of the coatings in vacuum was between 200 and 515 kg m−3, indicating substantial porosity in the coating. The dispersion of the nanoparticles in the LDPE matrix was assessed based on statistics for the nearest-neighbor particle distance. The electrical conductivity of the nanocomposites was determined at both 40 and 60 °C. The results show that an appropriate surface coating on the nanoparticles allowed uniform particle dispersion up to a filler loading of 10 wt.%, with a maximum reduction in the electrical conductivity by a factor of 35. The composites based on the most porous octyl-coated nanoparticles showed the greatest reduction in electrical conductivity and the lowest temperature coefficient of electrical conductivity of the composites studied.

Synthesis of Zinc Oxide Nanorods via the Formation of Sea Urchin Structures and Their Photoluminescence after Heat Treatment

A protocol for the aqueous synthesis of ca. 1-μm-long zinc oxide (ZnO) nanorods and their growth at intermediate reaction progression is presented, together with photoluminescence (PL) characteristics after heat treatment at temperatures of up to 1000 °C. The existence of solitary rods after the complete reaction (60 min) was traced back to the development of sea urchin structures during the first 5 s of the precipitation. The rods primarily formed in later stages during the reaction due to fracture, which was supported by the frequently observed broken rod ends with sharp edges in the final material, in addition to tapered uniform rod ends consistent with their natural growth direction. The more dominant rod growth in the c direction (extending the length of the rods), together with the appearance of faceted surfaces on the sides of the rods, occurred at longer reaction times (>5 min) and generated zinc-terminated particles that were more resistant to alkaline dissolution. A heat treatment for 1 h at 600 or 800 °C resulted in a smoothing of the rod surfaces, and PL measurements displayed a decreased defect emission at ca. 600 nm, which was related to the disappearance of lattice imperfections formed during the synthesis. A heat treatment at 1000 °C resulted in significant crystal growth reflected as an increase in luminescence at shorter wavelengths (ca. 510 nm). Electron microscopy revealed that the faceted rod structure was lost for ZnO rods exposed to temperatures above 600 °C, whereas even higher temperatures resulted in particle sintering and/or mass redistribution along the initially long and slender ZnO rods. The synthesized ZnO rods were a more stable Wurtzite crystal structure than previously reported ball-shaped ZnO consisting of merging sheets, which was supported by the shifts in PL spectra occurring at ca. 200 °C higher annealing temperature, in combination with a smaller thermogravimetric mass loss occurring upon heating the rods to 800 °C.