Ana C Arias

Ink jet printing devices and circuits

For several years there have been many efforts to employ ink jet technologies in the fabrication of consumer electronics. The potential of displacing large and expensive pieces of electronic fabrication equipment and processes with seemingly appropriately scaled inexpensive alternatives is attractive. However, of course, the devil is in the details. Feature size, accuracy, registration and materials all have sever impacts on design rules, processing, performance and the types of devices appropriate to the technology. Here we present a look at some of the materials and deposition challenges along with solutions developed at PARC. The discussion will include the defining of printed features >5μm with ±1.5μm drop placement and layer to layer alignment accuracy, the materials characteristics of the generally complex functional fluids of interest required for reliable jetting and device performance. Examples of ink jet fabricated integrated circuits, working displays, imagers and RGB color filters for LCD displays will be shared.

Printed active-matrix TFT arrays for x-ray imaging (Invited Paper)

A novel jet-printing approach to fabricate thin film transistor (TFT), active matrix backplanes for x-ray imagers is described. The technique eliminates the use of photolithography and has the potential to greatly reduce the array manufacturing cost. We show how jet-printing is used to pattern the layers of the active matrix array and also to deposit semiconductor material. The technique is applied to both amorphous silicon and polymer transistors, and small prototype arrays have been fabricated and tested, including arrays with a high fill factor amorphous silicon p-i-n photodiode layer for indirect detection x-ray imaging applications. The TFT characteristics are excellent, and acquired x-ray images will be presented and compared to those from conventional TFT arrays. The printing process has been extended to flexible substrates which are important for rugged x-ray imagers, using a low temperature amorphous silicon process to accommodate the plastic substrate. Polymer TFT arrays made with jet-printed polymer solutions have also been demonstrated and we present data from arrays, and discuss options for integrating organic photodiodes or direct detection sensors. The opportunities and challenges of using polymer semiconductors in x-ray imaging arrays, are discussed and we show that the TFT performance meets the needs of radiographic imaging, although the radiation hardness and long term degradation are not sufficiently studied.