Andrei Bogatov

Influence of Surface Morphology on the Tribological Behavior of Diamond-Like Carbon Coating

Diamond-like carbon (DLC) films were prepared in-situ on top of hard coatings, namely, prior to the DLC deposition, CrN, TiCN and nanocomposite nACo (nc-AlTiN/(a-Si3N4) layers were deposited on WC-Co substrates. The Ra roughness of WC-Co substrates was 0.05 and 0.2 µm. Surface morphology of DLC coatings was investigated by means of profilometry and geometrical parameters Ra, Rsk, Rku and Rz were evaluated. Fretting tests were conducted with 3 mm in diameter alumina balls under 1 and 2 N load, at slip distance of 2 mm and frequency of 2 Hz. Statistical analysis shows significant correlation between Ra and Rz parameters corresponding to initial DLC surface and wear scar surfaces produced by fretting tests after 2400 and 4800 cycles, respectively. This finding indicates a relationship between friction (wear) and Ra and Rz parameters. Positive correlation between the coefficient of friction (COF) and kurtosis Rku indicates that surface flatness is an important factor for optimal friction of an alumina ball against DLC coating.

Relation between Self-Organization and Wear Mechanisms of Diamond Films

The study deals with tribological properties of diamond films that were tested under reciprocal sliding conditions against Si3N4 balls. Adhesive and abrasive wear are explained in terms of nonequilibrium thermodynamic model of friction and wear. Surface roughness alteration and film deformation induce instabilities in the tribological system, therefore self-organization can occur. Instabilities can lead to an increase of the real contact area between the ball and film, resulting in the seizure between the sliding counterparts (degenerative case of self-organization). However, the material cannot withstand the stress and collapses due to high friction forces, thus this regime of sliding corresponds to the adhesive wear. In contrast, a decrease of the real contact area leads to the decrease of the coefficient of friction (constructive self-organization). However, it results in a contact pressure increase on the top of asperities within the contact zone, followed by material collapse, i.e., abrasive wear. Mentioned wear mechanisms should be distinguished from the self-lubricating properties of diamond due to the formation of a carbonaceous layer.

Comparative Analysis of Wear Rates of Microcrystalline Diamond and Diamond-Like Carbon Coatings Deposited on WС-Co Substrates

The study investigates the wear of microcrystalline diamond (MCD) and diamond-like carbon (DLC) coatings. The MCD and DLC coatings were grown by plasma enhanced chemical vapor deposition (PECVD) method on WC-Co substrates. The sliding wear tests were performed on the ball-on-plate type of tribometer in reciprocating mode. The ball-cratering wear tests were carried out using Calo tester. The mechanical profilometer, optical and scanning electron microscopes (SEM) were used for investigation of the surface morphology of the wear scars. The wear of DLC coating is more intense in comparison to the MCD coating. In contrast to the MCD coating, no evidence of the DLC coating deflection was found.

Changes in Surface Morphology, Deflection and Wear of Microcrystalline Diamond Film Observed during Sliding Tests against Si3N4 Balls

The study investigates alterations in surface morphology of microcrystalline diamond (MCD) film under reciprocating sliding test conditions. The MCD film was grown by microwave plasma enhanced chemical vapor deposition (MW-PECVD) on (100)-oriented Si wafer. The surface morphology was characterized by optical microscopy, scanning electron microscopy (SEM), atomic force microscopy (AFM) and mechanical profilometry. The formation of ripples on the wear scar surfaces was observed. The normalized wear rate (mm3/mN) of diamond film was evaluated using different approaches in order to understand the influence of diamond film deflection to wear.

Comparative Analysis of Two Methods for Evaluating Wear Rate of Nanocrystalline Diamond Films

The study deals with the calculation of the wear rate of nanocrystalline diamond (NCD) films. The NCD films were grown by microwave plasma enhanced chemical vapor deposition (MW-PECVD) on (100)-oriented Si wafers. Reciprocating sliding tests with different loads and test durations were conducted. The depth profiles of wear scars were analyzed by the mechanical (stylus) profilometer and the wear rate was evaluated. The NCD films were broken across the wear scars and the wear rate was estimated by the measurement of the area of wear scar using the scanning electron microscopy (SEM) cross-sectional image. A good agreement was found between two methods.

Effect of Nanocrystalline Diamond Films Deflection on Wear Observed in Reciprocating Sliding Tests

The present study deals with the tribological behavior of nanocrystalline diamond (NCD) films. The diamond films were deposited by microwave plasma enhanced chemical vapor deposition (MPCVD) in methane/hydrogen/air plasma on the Si(100) substrates. The tribological properties were studied by reciprocal sliding tests against Si 3 N 4 balls. The depth profiles and surface morphology of the wear scars were investigated by means of mechanical profilometry and scanning electron microscopy (SEM). Various adaptation processes occur between contacting surfaces including asperity polishing, formation of carbonaceous tribolayer and ripple patterns on the wear scar surfaces. The film deflection is the specific form of adaptation decreasing contact pressure and, therefore, the damage (including wear) of both counter bodies. The deflection of NCD films in sliding tests can be related with the effect of fatigue.

Investigation of Morphology Changes on Nanocrystalline Diamond Film Surfaces during Reciprocating Sliding against Si3N4 Balls

This paper investigates the morphological modifications of the nanocrystalline diamond (NCD) film surface under reciprocating sliding test conditions. The surface morphology was characterized by atomic force microscopy (AFM). We observed longitudinal grooves and transverse ripples which were formed during the sliding tests on the NCD film surface. The primary goal of the study was to understand the influence of frequency, sliding distance and load variations on the formation of ripple patterns on the wear scars surface. The morphological alteration from continuous to broken ripple shapes was observed. Our study suggests that the geometrical shape of ripples is affected by the formation of the periodic array of grooves.

Wear Rate of Nanocrystalline Diamond Coating under High Temperature Sliding Conditions

The present study deals with the tribological behavior of nanocrystalline diamond (NCD) coatings at high temperature sliding conditions. The NCD coatings were grown by plasma enhanced chemical vapor deposition (PECVD) method on the hard metal (WC-Co) substrates. The friction and wear tests were performed on ball-on-disc tribometer using a high-temperature chamber with rotary drive. The tests were carried out at room temperature, 300, 450 and 600 °C. The scanning electron microscopy (SEM), optical microscopy, mechanical profilometry and Raman spectrometry were used for investigation of the morphology and chemical composition of the wear scars and pristine surface. The depth and width of the wear scars measured after the high temperature sliding tests are larger in comparison with room temperature tests. It was observed that the coefficient of friction (COF) increased with increasing temperature. The wear rate of NCD coatings tested at 300-450° C was about 10 times higher than that at room temperature. The mechanisms involved for these variations are discussed.

Evaluation of Wear Rate of Nanocrystalline Diamond Films Using Abbott Curve

The nanocrystalline diamond films were deposited by microwave plasma enhanced chemical vapour deposition (PE-CVD) on Si (100) substrate. Reciprocating sliding tests were conducted using Si3N4 balls as a counter body. A method based on the construction of the Abbott curve representing the areas of pristine and worn surface in the wear scars was applied for estimation of the wear rate. The calculated wear rates were compared with the results obtained by profilometric measurements and direct measurement of the wear scars cross sections by scanning electron microscopy (SEM).