Aniruddha Mitra

Synchronization Controller Synthesis of Multi-Axis Motion System

This paper investigates on motion synchronization of a multiple axes system. Two different control strategies, a cross-coupling controller in feedback loop and a linear quadratic optimal controller, were used to synthesize the synchronization compensator with the cross-coupling dynamics among the axes. These two methods are corresponding to SISO and MIMO approaches. With the strategies, the asymptotic convergence of both tracking and synchronization errors can be achieved. Simulation and experimental results of a three-axis motion system illustrate the effectiveness of the proposed approach.

Absorption of nutrients from an energy-dense diet liquefied with amylase from germinated wheat in infants with acute diarrhea

BACKGROUND Addition of a small amount of amylase rich flour (ARF) to a thick porridge instantly liquefy the porridge and increase the energy intake even by sick children. The present study examined the absorption of macronutrients and calorie from an energy dense diet liquefied with ARF in children aged 6-11 months with acute watery diarrhea. METHODS After adequately hydrated with oral rehydration fluid over a period of 24 hours, children were randomly assigned to receive either an ARF treated liquefied porridge (test diet) or a porridge diluted with water (control diet). A 72-hour metabolic balance was performed to determine the absorption of carbohydrate, fat, protein, and calorie. RESULTS Thirteen infants received the test diet, and 15 infants received the control diet. The intake of protein (g/kg/d), carbohydrate (g/kg.d), fat (g/kg.d) and calorie (kJ/kg.d) were 1.97, 20.6, 4.3 and 548 respectively in the test group and those in the control group were 1.12, 13.3, 2.8 and 356. The stool loss of protein, carbohydrate and fat were comparable in the two groups. The absorption coefficient (%) of carbohydrate, fat and energy were 69.6, 61.3 and 65.4 in the test group and were 73.2, 58.6 and 66.7 in the control group. The coefficient of absorption of protein was significantly higher in the test group (37.7% vs. 21.7%). The mean (95% CI) nitrogen balance (g/kg.d) in the test and control groups were 0.064 (0.026, 0.102) and -0.029 (-0.055, 0.003) respectively. CONCLUSIONS The results suggest that energy dense diet liquefied with ARF was well absorbed in children with acute diarrhea and there was a positive nitrogen balance that may have a positive impact in preventing weight loss during acute illness.

FFT Analysis Using LabView as a Part of Vibration and Preventive Maintenance Class for Senior Level MET students

An existing senior level elective course on vibration in Mechanical Engineering Technology program at Georgia Southern University has been modified significantly. Two major components have been added to this course. Those are theoretical topics on preventive maintenance and laboratory experiments. As a part of laboratory experiments, Fast Fourier Transform (FFT) was introduced as a possible tool for vibration analysis for the purposes of machine diagnosis. Utilizing the current laboratory set up for the data acquisition systems, LabView software has been used for FFT analysis of signals from various sources. Four different modules were developed and implemented. The modules are as follows: random variation in acceleration of a toy cart due to roughness of the track and pulley, regular uniform wave signal which is generated by the lateral vibration of a cantilever beam at its natural frequency, signal generated by the imported raw data from other sources (e.g. MATLAB) and vibration signal of a shaft mounted on ball bearings in order to detect the defects in the bearing. Each of these modules is illustrated in this paper with suitable examples and suggested student activities and involvements. The results from FFT analysis have been cross checked using other methods and observations. As a follow up, students have been taken to a local industry where significant amount of emphasis is given to preventive maintenance of machineries by vibration data analysis using FFT. Future possible projects include the analysis of vibration data gathered from actual machine shop. This project opens the scope for greater collaborative effort between local industries and classroom activities.© 2005 ASME

Field Evaluation of N95 Filtering Facepiece Respirators on Construction Jobsites for Protection against Airborne Ultrafine Particles

Exposure to high concentrations of airborne ultrafine particles in construction jobsites may play an important role in the adverse health effects among construction workers, therefore adequate respiratory protection is required. The performance of particulate respirators has never been evaluated in field conditions against ultrafine particles on construction jobsites. In this study, respiratory protection levels against ultrafine particles of different size ranges were assessed during three common construction related jobs using a manikin-based set-up at 85 L/min air flow rate. Two NanoScan SMPS nanoparticle counters were utilized for measuring ultrafine particles in two sampling lines of the test filtering facepiece respirator—one from inside the respirator and one from outside the respirator. Particle size distributions were characterized using the NanoScan data collected from outside of the respirator. Two models of N95 respirators were tested—foldable and pleated. Collected data indicate that penetration of all categories of ultrafine particles can exceed 5% and smaller ultrafine particles of <36.5 nm size generally penetrated least. Foldable N95 filtering facepiece respirators were found to be less efficient than pleated N95 respirators in filtering nanoparticles mostly at the soil moving site and the wooden building frameworks construction site. Upon charge neutralization by isopropanol treatment, the ultrafine particles of larger sizes penetrated more compared to particles of smaller sizes. Our findings, therefore, indicate that N95 filtering facepiece respirators may not provide desirable 95% protection for most categories of ultrafine particles and generally, 95% protection is achievable for smaller particles of 11.5 to 20.5 nm sizes. We also conclude that foldable N95 respirators are less efficient than pleated N95 respirators in filtering ultrafine particles, mostly in the soil moving site and the wooden building framework construction site.

Self-Shifting Neutral Axis and Negative Poisson’s Ratio in Hierarchical Structured Natural Composites: Bamboo

Bamboo is a light weight, high strength natural composite. Although it has been wildly used in the world for thousand years, the mechanism of material enhancement and microstructure/property relationships has not been well understood yet. In this study, triple points bending tests were conducted for mechanical behavior characterization of natural composite-bamboo. Digital Image Correlation was utilized to determine the deformation and strain of a bamboo beam. It was found that (a) the material responses to the applied load had both a linear and a non-linear range, (b) the beam was stiffer when it had node at two ends, (c) the neutral axis shifted toward the tensile side of the beam during loading process, (d) when samples were reloaded, the material responses to the load were different, (e) negative Poisson’s ration was found in the high fiber density of the beam.

Parametric Studies of Coal Gasification in an Entrained- Flow Gasifier

Although alternative energy sources, such as nuclear, wind, and solar, are showing great potential, hydrocarbon fuels are expected to continue to play an important role in the near future. There is an increasing interest in developing technologies to use hydrocarbon fuels cleanly and efficiently. The gasification technology that converts hydrocarbon fuels into syngas is one of these promising technologies. Entrained-flow gasifiers are the preferred gasifier design for future deployment due to their high carbon conversion, high efficiency and high syngas purity. Current designs of entrained-flow gasifiers still have serious problems such as injector failure, refractory failure, slag blockages, downstream fouling and poisoning, poor space efficiency, and lack of dynamic feedstock flexibility. To better understand the entrained-flow gasification process, we performed parametric studies of coal gasification in the laboratory-scale gasifier developed at Brigham Young University (BYU) using ANSYS FLUENT. An Eulerian approach was used to describe the gas phase, and a Lagrangian approach was used to describe the particle phase. The interactions between the gas phase and particle phase was modeled using the particle-source-in-cell approach. Turbulence was modeled using the standard k-e model. Turbulent particle dispersion was taken into account by using the discrete random walk model. Devolatilization was modeled using a version of the chemical percolation devolatilization (CPD) model, and char consumption was described with a shrinking core model. Turbulent combustion in the gas phase was modeled using a finite-rate/eddy-dissipation model. Radiation was considered by solving the radiative transport equation with the discrete ordinates model. Second-order upwind scheme was used to solve all gas phase equations. First, the numerical model was validated by using experimental data for the mole fractions of the major species (CO, CO2, H2, and H2O) along the gasifier centerline. Then, the effects of concentrations of steam and oxygen at the inlets, and steam preheat temperature were studied. Model predictions found that increasing the steam concentration or steam preheat temperature in the secondary inlet generally decreases CO concentration, while increasing CO2 and H2 concentrations. Increasing the steam concentration in the secondary inlet showed no significant effects on predicted gas temperature in the gasifier. Increasing the oxygen concentration in the primary inlet generally increases gas temperature, CO and CO2 concentrations, while decreasing H2 concentration.Copyright

Finite Element Analysis of Polyurethane Based Composite Shafts Under Different Boundary Conditions

Depending on the type of matrix materials, composites can be broadly divided into three different major classifications: Organic-matrix composites (OMC), metal-matrix composites (MMC), and ceramic-matrix composites (CMC). OMC can be further sub-classified into polymer-matrix composites (PMC) and carbon-matrix composites or carbon-carbon composites. In this paper the main objective is to focus on polyurethane based PMC composites. Polyurethane is one of the widely used polymer matrix materials. It has diversified applications, easily available and cheap. In this computational study a composite shaft with a core made of matrix material completely wrapped around by a woven fiber cloth with a very strong bonding between core and fibers is considered. Three different types of woven fibers: fiber glass, Kevlar 49, and carbon fibers, are considered. A woven fabric is the interlocking or weaving of two unidirectional fibers. This configuration is often used to produce curve surfaces because of the ease with which it could be placed on and conform to curved surfaces. Authors had fabricated these three composites in their in-house laboratory. They had also experimentally measured the mechanical properties of these composites using 3-point bending test which already been published.In this current study finite element analyses has been performed for the modeling of the static response of these three different polyurethane based composite shafts as fiber glass reinforced polyurethane epoxy, carbon fiber reinforced polyurethane epoxy, and Kevlar fibers reinforced polyurethane epoxy for three different boundary conditions. These three boundary conditions are simply supported, cantilever, both end fixed types with bending loads applied at the middle for simply supported case and distributed load along the length of the shaft for the last two types of boundary conditions. A three dimensional model of the composite beam has been implemented in this study using SolidWorks. A finite element commercial software ANSYS is used to investigate the stress response and deformation behavior of the model geometry for these three polyurethane based composite shafts for these three boundary conditions. A twenty node three dimensional element has been implemented for the finite element formulation of the modeled geometry such that it is applicable for the analysis of a layered composite structure, while providing support for linear, large rotation, and large strain nonlinear loading conditions. Convergence has also been ensured for various mash configurations in this work.Copyright

Experimental Investigation and Finite Element Modeling Analysis of Photostrictive Optical Actuators

Photostrictive materials are lanthanum-modified lead zirconatetitanate (Pb, La)(Zr, Ti) O3 ceramics doped with WO3, called PLZT, exhibit large photostriction under uniform illumination of high-energy light. Photostrictive materials are ferrodielectric ceramics that have a photostrictive effect. Photostriction arises from a superposition of the photovoltaic effect, i.e. the generation of large voltage from the irradiation of light, and the converse-piezoelectric effect, i.e. expansion or contraction under the voltage applied. Photostrictive materials offer the potential for actuators with many advantages over traditional transducing electromechanical actuators made of shape memory alloys and electroceramics (piezoelectric and electrostrictive). Drawback of traditional actuators is that they require hard-wired connections to transmit the control signals which introduce electrical noise into the control signals; on the other hand PLZT actuators offer non-contact actuation, remote control, and are immune from electric/magnetic disturbances.The main goal of the research work is to investigate the feasibility of utilizing photostrictive materials as an optical actuator for Micro-Electro-Mechanical-Systems (MEMS) applications. In this investigation process both experimental and computational approaches have been implemented. In the experimental part of this research, a test set-up has been designed and developed to measure the photostriction effect of a PLZT thin film on a silicon wafer as smart beams. The experimental set-up includes high pressure short arc xenon lamp with lamp housing, power supply, lamp igniter, hot mirror, band pass filters, optical chopper, and laser sensor with sensor head and controller.1 μm PLZT thin film on the silicon wafer sample has been tested as a cantilever beam with different light intensities, and focusing the light at the different locations on the PLZT cantilever beam. The experiment has been performed for continuous and pulses of lights focusing on the PLZT optical actuator. An optical chopper was used to make pulses of light on the PLZT cantilever beam. Also, a computational finite element method useful for design of systems incorporating thin film photostrictive actuators has already been developed by the authors. The element has been implemented in an in-house finite element code. This derived finite element for continuous illumination of light on the photostrictive thin film has been used to investigate the application of photostrictive actuators for the different structures and various boundary conditions of microbeams with various actuator locations and length intensities. A successful conclusion of these tasks will affirm the potential of the PLZT optical actuator to use in the MEMS devices.© 2012 ASME

Fabrication of Polyurethane Based Fabric Composite Shaft and its Experimental Study Under Triple Point Bending

Semi-rigid urethane based fiber composite shafts are fabricated by high pressure injection molding process. The samples are made in Georgia Southern University’s laboratory where compressed air pressure is effectively used for this purpose. A special manufacturing process is suggested which can be used for mass production of these composites. This unique manufacturing technique creates a composite shaft with a core made of matrix material which is completely wrapped around by a woven fiber cloth with a very strong bonding between core and fibers. Three different types of woven fibers: fiber glass, Kevlar 49, and carbon fibers, are used. Triple point bending tests are carried out to test these three different types of composite samples and also samples made of only base or core material. During the test as the applied load is increased, a linear trend is observed between the load and mid-point deflection of the specimens up to a certain level. Higher load causes separation of fibers and core matrix and followed by local buckling of the separated fibers that are under compression region. This phenomenon brings down the bending stiffness of the composite significantly and it is quite pronounced in the load deflection curve diagram. Failure modes are observed to differ for each of these three types of composite and are discussed in details here. Composites with fiber glass wrapping are found to be the strongest among the three. Future work will involve determining the torsional and fatigue properties, and also the effect of fiber orientations on the mechanical properties of these composites.Copyright

Incorporating Finite Element in Mechanical Engineering Technology Program via Three Existing Courses and by Introducing a Senior Level Elective in the Curriculum

Finite Element Analysis has become a powerful tool for Industry, specially, in the Design and Development sector. In response to that, Mechanical Engineering Programs followed by Mechanical Engineering Technology programs all across the country are incorporating Finite Element Analysis as a part of their curricula. This paper describes the distribution of Finite Element Analysis amongst the junior and senior level courses in Mechanical Engineering Technology curriculum at Georgia Southern University. The links between these classes with sophomore classes are established. A stand alone senior level elective course that covers more in depth of Finite Element theory is also developed.Copyright