Anja Drews

Recent advances in membrane bioreactors (MBRs): Membrane fouling and membrane material

Membrane bioreactors (MBRs) have been actively employed for municipal and industrial wastewater treatments. So far, membrane fouling and the high cost of membranes are main obstacles for wider application of MBRs. Over the past few years, considerable investigations have been performed to understand MBR fouling in detail and to develop high-flux or low-cost membranes. This review attempted to address the recent and current developments in MBRs on the basis of reported literature in order to provide more detailed information about MBRs. In this paper, the fouling behaviour, fouling factors and fouling control strategies were discussed. Recent developments in membrane materials including low-cost filters, membrane modification and dynamic membranes were also reviewed. Lastly, the future trends in membrane fouling research and membrane material development in the coming years were addressed.

Monitoring of transparent exopolymer particles (TEP) in a membrane bioreactor (MBR) and correlation with other fouling indicators

The occurrence of Transparent Exopolymer Particles (TEP), an acidic fraction of polysaccharides, was monitored for more than six months in the activated sludge of three MBR units, and the relationship between TEP and other fouling indicators was studied. These compounds consist mainly of exopolysaccharides of a sticky nature, a characteristic which makes them a group of interesting substances in processes like sedimentation, flocculation and membrane fouling. The relationship between capillary suction time (CST) and polysaccharides (PS) was linear for the three tested sludges, although the correlation with TEP concentrations was stronger. A slight linear correlation of both TEP and PS was found with the critical flux (CF) measured with a small filtration test cell, which was submerged in the membrane tank to assess the filterability performance of the sludge in situ. However, the correlation CF-PS was clearer. The relationship between TEP, polysaccharides and sludge filterability highlights the potential of this parameter for the monitoring of membrane systems.

The importance of fluid dynamics for MBR fouling mitigation

The importance of the multiphase fluid dynamics for fouling mitigation in MBR systems has been widely acknowledged with air sparging having been applied commercially for about 20 years. However, the effects of air scouring are still not fully understood since the transient orthogonal and parallel flows as well as turbulent eddies created by bubbling generate complex hydrodynamic flow fields in the vicinity of a membrane. There is no generally valid model that describes the relationship between fouling rate and fluid dynamics. So, a reliable and universally applicable model to optimize membrane module and tank geometries, air scouring and filtration cycles is still pending. In addition to providing a discussion on the importance of multiphase fluid dynamics for fouling control, this review aims at developing guidelines to choose appropriate experimental and numerical methods for fluid dynamics investigations in MBR systems.

Occurrence, source, and fate of dissolved organic matter (DOM) in a pilot-scale membrane bioreactor.

In this study, the fate of carbohydrates, proteins, and humic substances in feedwater, sludge supernatant, and permeate of a pilot-scale membrane bioreactor (MBR) was investigated. Over 10 months, carbohydrates were observed to have a lower bioelimination degree (45%) and higher rejection degree (79%) than those of proteins (81% and 44%, respectively), which led to a high carbohydrate/protein ratio of dissolved organic matter (DOM) in sludge supernatant. The batch tests showed that DOM derived from feedwater and bound extracellular polymeric substances (EPS) was eliminated by activated sludge via biosorption and biodegradation. The proteins in bound EPS and feedwater were also found to have much higher biosorption potential (27% and 31%, respectively) than humic substances (11% and 17%, respectively) and carbohydrates (16% and 14%, respectively), indicating that proteins had a high affinity with sludge flocs. The results also showed that carbohydrates and humic substances in bound EPS were more difficult to be eliminated by activated sludge. In addition, the batch tests confirmed that feedwater was mainly composed of readily biodegradable matter, and bound EPS was mainly composed of slowly biodegradable matter. Size exclusion chromatography with continuous organic carbon and UV(254) detection (LC-OCD) showed that large-size substances (i.e., carbohydrates and macromolecular proteins) in sludge supernatant might originate from bound EPS, which can be rejected by membranes. The LC-OCD analysis, together with the results obtained from batch tests, suggested bound EPS might be the most important source of DOM in the sludge suspension.

Impacts of membrane flux enhancers on activated sludge respiration and nutrient removal in MBRs

This paper presents the findings of experimental investigations regarding the influence of 13 different flux enhancing chemicals (FeCl3, polyaluminium chloride, 2 chitosans, 5 synthetic polymers, 2 starches and 2 activated carbons) on respirometric characteristics and nitrification/denitrification performance of membrane bioreactor (MBR) mixed liquor. Flux enhancing chemicals are a promising method to reduce the detrimental effects of fouling phenomena via the modification of mixed liquor characteristics. However, potentially inhibiting effects of these chemicals on mixed liquor biological activity triggered the biokinetic studies (in jar tests) conducted in this work. The tested polyaluminium chloride (PACl) strongly impacted on nitrification (-16%) and denitrification rate (-43%). The biodegradable nature of chitosan was striking in endogenous and exogenous tests. Considering the relatively high costs of this chemical, an application for wastewater treatment does thus not seem to be advisable. Also, addition of one of the tested activated carbons strongly impacted on the oxygen uptake rate (-28%), nitrification (-90%) and denitrification rate (-43%), due to a decrease of pH. Results show that the changes in kLa values were mostly not significant, however, a decrease of 13% in oxygen transfer was found for sludge treated with PACl.

Side effects of flux enhancing chemicals in membrane bioreactors (MBRs): study on their biological toxicity and their residual fouling propensity.

Soluble and colloidal materials like soluble microbial products (SMP) or extracellular polymeric substances (EPS) are considered to be major foulants in membrane bioreactors (MBRs). Removing these fouling causing substances is thus thought to reduce the fouling of the membrane in general. In addition to traditional strategies for fouling prevention which mostly try to remedy the effects of fouling by air scour, etc., the new and promising method of adding chemicals is being investigated here. Previous tests with 30 different substances have shown that several of these reduce SMP concentration in the supernatant and enhance filtration. Nevertheless, additive dosing might have unknown side effects in filtration systems. Results presented in this study indicate that these additives may themselves cause severe fouling on different membranes if they remain unbound in the liquid phase. Therefore, the thorough control of the dosing rate of these chemicals will be of paramount importance in full scale applications. Biological toxicity of additives was measured in terms of respiration. OUR tests did not show inhibiting effects for most additives. Chitosan even showed an enhanced OUR due to biodegradability. Oxygen transfer could be enhanced for 25% with the addition of a polymer.

Microwave High‐Pressure Thermochemical Conversion of Sewage Sludge as an Alternative to Incineration

The disposal of moist organic wastes poses a severe problem. Various thermal treatment methods have been established. These, however, require the energy-consuming preliminary drying of organic wastes, which typically contain 70-80% moisture. High-pressure thermochemical conversion processes follow a different route with conversion taking place in the presence of liquid water. Since moist substances can be easily heated by microwave power, this study examines if reclamation of raw materials can be accomplished more economically in a novel microwave high-pressure (MHP) reactor than in a conventional autoclave. Thermochemical conversion at high pressure yields a product mixture composed of oil, solid residue, reaction gas and an aqueous phase. Maximum oil yields of 30.7% were achieved. On average, the higher heating value of produced oils was H h =36.4 MJ/kg. The specific heat content of the mechanically dewatered product mixture (50% dry matter content) amounts to e=5.69 MJ/kg as opposed to that of sewage sludge at 19.9% dm of e=1.96 MJ/kg.

Filterability assessment in membrane bioreactors using an in-situ filtration test cell.

A new method for the assessment of the filterability in membrane bioreactors was tested for five months in four MBR units in Berlin. The new method BFM (Berlin Filtration Method) for filterability assessment uses a small membrane filtration test cell which can be submerged directly in the biological tanks to determine the filterability of the activated sludge in-situ. The test cell contains an aerated flat-sheet membrane which operates at similar conditions as in the plant. Filterability is expressed in terms of critical flux obtained by performing flux-stepping experiments. The ultimate goal of monitoring the filterability with the device is to detect in real time fouling occurrences due to changes in sludge composition and to adapt accordingly the operating conditions. The usefulness of the device for this purpose was evaluated for five months after monitoring four MBR plants in Berlin with different activated sludge characteristics (MLSS from 5 to 21 g/L, SRT 12-35 d and COD in the supernatant 30-400 mg/L). The first results show a good agreement between the filterability of the sludge with the portable filtration test cell and the filtration performance of the plant. Critical flux values varied between 3 and 30 L/m(2) h during the studied period. Useful information concerning the irreversibility of the fouling was provided by looking at the hysteresis curve of the flux-stepping experiments.

Influences of operating conditions on continuous lactulose synthesis in an enzymatic membrane reactor system: A basis prior to long-term operation

Lactulose synthesis was performed in a continuous stirred enzymatic membrane reactor. Each investigated operating condition (agitation, pH, feed molar ratio of lactose to fructose (mL/mF ratio), hydraulic residence time (HRT)) had an influence on reaction performances, in terms of lactulose concentration, productivity and selectivity. Lactulose concentration was maximum at an mL/mF ratio of 1/2. Higher than this ratio, synthesis of galactooligosaccharides was promoted rather than lactulose. At mL/mF ratios lower than 1/2, enzyme inhibition was pronounced to the detriment of lactulose production. At 7 or 9h HRT, higher lactulose concentrations were obtained than at shorter HRTs. Applying an mL/mF ratio of 1/2 and an HRT of 9h in a long-term operation, nearly constant lactulose concentration was reached after 23h and lasted up to 32h with a mean concentration of 14.51±0.07g/L and a reaction selectivity of 0.075-0.080mollactulose/molcons.lactose. After 7d, lactulose concentration reduced by 31%. A continuous synthesis of lactulose at lab-scale was shown to be amenable using a membrane reactor process. Moreover, for process evaluation, this study can bridge the gap between batch laboratory scale and continuous full-scale operation regarding lactulose synthesis.

Continuous screening system for inhibited enzyme catalysis: A membrane reactor approach

The screening of catalysts, substrates or conditions in the early stages of bioprocess development requires an enormous number of experiments and is a tedious, expensive and time-consuming task. Currently available screening systems can only be operated in batch or fed-batch mode, which can lead to severe misinterpretations of screening results. For example, catalysts that are inhibited by substrates or accumulating products will be excluded from further investigations in the early stages of process development despite the fact that they might be superior to other candidates in a different operational mode. Important and advantageous properties such as turnover stability can also be overshadowed by product inhibition. The aim of this study was to develop a novel screening system that enables continuous feeding of substrates and continuous removal of products. A prototype based on the membrane reactor concept was designed and operated for a model reaction, the hydrolysis of cellulose.