Antonio Marquez

ADVANCED BIOMASS REBURNING FOR HIGH EFFICIENCY NOx CONTROL AND BIOMASS REBURNING - MODELING/ENGINEERING STUDIES JOINT FINAL REPORT

This report presents results of studies under a Phase II SBIR program funded by the U. S. Department of Agriculture, and a closely coordinated project sponsored by the DOE National Energy Technology Laboratory (NETL, formerly FETC). The overall Phase II objective of the SBIR project is to experimentally optimize the biomass reburning technologies and conduct engineering design studies needed for process demonstration at full scale. The DOE project addresses supporting issues for the process design including modeling activities, economic studies of biomass handling, and experimental evaluation of slagging and fouling. The performance of biomass has been examined in a 300 kW (1 x 10{sup 6} Btu/hr) Boiler Simulator Facility under different experimental conditions. Fuels under investigation include furniture waste, willow wood and walnut shells. Tests showed that furniture pellets and walnut shells provided similar NO{sub x} control as that of natural gas in basic reburning at low heat inputs. Maximum NO{sub x} reduction achieved with walnut shell and furniture pellets was 65% and 58% respectively. Willow wood provided a maximum NO{sub x} reduction of 50% and was no better than natural gas at any condition tested. The efficiency of biomass increases when N-agent is injected into reburning and/or burnout zones, or along with OFA (Advanced Reburning). Co-injection of Na{sub 2}CO{sub 3} with N-agent further increases efficiency of NO{sub x} reduction. Maximum NO{sub x} reduction achieved with furniture pellets and willow wood in Advanced Reburning was 83% and 78% respectively. All combustion experiments of the Phase II project have been completed. All objectives of the experimental tasks were successfully met. The kinetic model of biomass reburning has been developed. Model agrees with experimental data for a wide range of initial conditions and thus correctly represents main features of the reburning process. Modeling suggests that the most important factors that provide high efficiency of biomass in reburning are low fuel-N content and high content of alkali metals in ash. These results indicate that the efficiency of biomass as a reburning fuel may be predicted based on its ultimate, proximate, and ash analyses. The results of experimental and kinetic modeling studies were utilized in applying a validated methodology for reburning system design to biomass reburning in a typical coal-fired boiler. Based on the trends in biomass reburning performance and the characteristics of the boiler under study, a preliminary process design for biomass reburning was developed. Physical flow models were applied to specific injection parameters and operating scenarios, to assess the mixing performance of reburning fuel and overfire air jets which is of paramount importance in achieving target NO{sub x} control performance. The two preliminary cases studied showed potential as candidate reburning designs, and demonstrated that similar mixing performance could be achieved in operation with different quantities of reburning fuel. Based upon this preliminary evaluation, EER has determined that reburning and advanced reburning technologies can be successfully applied using biomass. Pilot-scale studies on biomass reburning conducted by EER have indicated that biomass is an excellent reburning fuel. This generic design study provides a template approach for future demonstrations in specific installations.