Arne Lindbråthen

Carbon Molecular Sieve Membranes

Abstract: Carbon molecular sieve (CMS) membranes (hollow fibers) have been studied for application as possible separation units for selected industrial gas streams. Gas streams at petrochemical plants (polypropene and polyethene) and upgrading of biogas to fuel specifications have been in focus. Gases present in biogas (N2, CO2, H2Ovap, and CH4) and gas streams at polyolefin plants (C2H4, C3H6, and C3H8) have been measured; both as pure gases and in mixtures. Aging of the CMS‐membranes as a function of humidity and pore blocking is discussed; likewise, possible regeneration methods when flux decrease is experienced. Transport mechanisms depending on pore size and molecular properties are also discussed. Excellent separation properties were documented for these applications, but also the need for frequent regeneration of the membrane in order to maintain permeability flux. The mixed gas experiments documented clearly the need for careful pore tailoring in order to optimize selectivity when the membranes were used for alkane‐alkene separation.

Spinning Cellulose Hollow Fibers Using 1-Ethyl-3-methylimidazolium Acetate–Dimethylsulfoxide Co-Solvent

The mixture of the ionic liquid 1-ethyl-3-methylimidazolium acetate (EmimAc) and dimethylsulfoxide (DMSO) was employed to dissolve microcrystalline cellulose (MCC). A 10 wt % cellulose dope solution was prepared for spinning cellulose hollow fibers (CHFs) under a mild temperature of 50 °C by a dry⁻wet spinning method. The defect-free CHFs were obtained with an average diameter and thickness of 270 and 38 µm, respectively. Both the XRD and FTIR characterization confirmed that a crystalline structure transition from cellulose I (MCC) to cellulose II (regenerated CHFs) occurred during the cellulose dissolution in ionic liquids and spinning processes. The thermogravimetric analysis (TGA) indicated that regenerated CHFs presented a similar pyrolysis behavior with deacetylated cellulose acetate during pyrolysis process. This study provided a suitable way to directly fabricate hollow fiber carbon membranes using cellulose hollow fiber precursors spun from cellulose/(EmimAc + DMSO)/H₂O ternary system.

Pilot–Scale Production of Carbon Hollow Fiber Membranes from Regenerated Cellulose Precursor-Part II: Carbonization Procedure

The simultaneous carbonization of thousands of fibers in a horizontal furnace may result in fused fibers if carbonization residuals (tars) are not removed fast enough. The optimized purge gas flow rate and a small degree angle in the furnace position may enhance the yield of high quality carbon fibers up to 97% by removing by-products. The production process for several thousand carbon fibers in a single batch is reported. The aim was developing a pilot-scale system to produce carbon membranes. Cellulose-acetate fibers were transformed into regenerated cellulose through a de-acetylation process and the fibers were carbonized in a horizontally oriented three-zone furnace. Quartz tubes and perforated stainless steel grids were used to carbonize up to 4000 (160 cm long) fibers in a single batch. The number of fused fibers could be significantly reduced by replacing the quartz tubes with perforated grids. It was further found that improved purge gas flow distribution in the furnace positioned at a 4-degree to 6-degree angle permitted residuals to flow downward into the tar collection chamber. In total, 390 spun-batches of fibers were carbonized. Each grid contained 2000–4000 individual fibers and these fibers comprised four to six spun-batches of vertically dried fibers. Gas permeation properties were investigated for the carbon fibers.