Arthur D. Dysart

Ultrasmooth Submicrometer Carbon Spheres as Lubricant Additives for Friction and Wear Reduction

Ultrasmooth submicrometer carbon spheres are demonstrated as an efficient additive for improving the tribological performance of lubricating oils. Carbon spheres with ultrasmooth surfaces are fabricated by ultrasound assisted polymerization of resorcinol and formaldehyde followed by controlled heat treatment. The tribological behavior of the new lubricant mixture is investigated in the boundary and mixed lubrication regimes using a pin-on-disk apparatus and cylinder-on-disk tribometer, respectively. The new lubricant composition containing 3 wt % carbon spheres suspended in a reference SAE 5W30 engine oil exhibited a substantial reduction in friction and wear (10-25%) compared to the neat oil, without change in the viscosity. Microscopic and spectroscopic investigation of the carbon spheres after the tribological experiments illustrated their excellent mechanical and chemical stability. The significantly better tribological performance of the hybrid lubricant is attributed to the perfectly spherical shape and ultrasmooth surface of carbon sphere additive filling the gap between surfaces and acting as a nanoscale ball bearing.

CO2 capture in the sustainable wheat-derived activated microporous carbon compartments

Microporous carbon compartments (MCCs) were developed via controlled carbonization of wheat flour producing large cavities that allow CO2 gas molecules to access micropores and adsorb effectively. KOH activation of MCCs was conducted at 700 °C with varying mass ratios of KOH/C ranging from 1 to 5, and the effects of activation conditions on the prepared carbon materials in terms of the characteristics and behavior of CO2 adsorption were investigated. Textural properties, such as specific surface area and total pore volume, linearly increased with the KOH/C ratio, attributed to the development of pores and enlargement of pores within carbon. The highest CO2 adsorption capacities of 5.70 mol kg−1 at 0 °C and 3.48 mol kg−1 at 25 °C were obtained for MCC activated with a KOH/C ratio of 3 (MCC-K3). In addition, CO2 adsorption uptake was significantly dependent on the volume of narrow micropores with a pore size of less than 0.8 nm rather than the volume of larger pores or surface area. MCC-K3 also exhibited excellent cyclic stability, facile regeneration, and rapid adsorption kinetics. As compared to the pseudo-first-order model, the pseudo-second-order kinetic model described the experimental adsorption data methodically.

Identification and Mitigation of Generated Solid By-Products during Advanced Electrode Materials Processing

A scalable, solid-state elevated-temperature process was developed to produce high-capacity carbonaceous electrode materials for energy storage devices via decomposition of a starch-based precursor in an inert atmosphere. In a separate study, it is shown that the fabricated carbonaceous architectures are useful as an excellent electrode material for lithium-ion, sodium-ion, and lithium-sulfur batteries. This article focuses on the study and analysis of the formed nanometer-sized by-products during the lab-scale synthesis of the carbon material. The material production process was studied in operando (that is, during the entire duration of heat treatment). The unknown downstream particles in the process exhaust were collected and characterized via aerosol and liquid suspensions, and they were quantified using direct-reading instruments for number and mass concentrations. The airborne emissions were collected using the Tsai diffusion sampler (TDS) for characterization and further analysis. Released by-product aerosols collected in a deionized (DI) water trap were analyzed, and the aerosols emitted from the post-water-suspension were collected and characterized. After long-term sampling, individual particles in the nanometer size range were observed in the exhaust aerosol with layer-structured aggregates formed on the sampling substrate. Upon the characterization of the released aerosol by-products, methods were identified to mitigate possible human and environmental exposures upon industrial implementation.

Environmental impact, life cycle analysis and battery performance of upcycled carbon anodes

For rechargeable lithium ion batteries, natural and synthetic graphite anodes come with great economic and environmental costs. Carbon microsheets, developed from used starch packing peanuts, are a carbonaceous alternative with great electrochemical performance and quantifiable environmental footprint. This work investigates how synthesis route (e.g., ambient inert gas or vacuum) influences microsheet electrochemistry and environmental impact. Carbon microsheets show gravimetric capacity greater than conventional graphite, with argon-derived microsheets demonstrating gravimetric capacity up to ca. 30% greater than vacuum-derived ones. Life cycle assessment (LCA) is used to examine the environmental impact of synthesis routes across standard midpoint TRACI categories (viz., ozone depletion, global warming, smog, acidification, eutrophication, carcinogenics, non-carcinogenics, respiratory effects, eco-toxicity, and fossil fuel depletion). Midpoint LCA illustrates that the impact of the vacuum process is sensitive to the origin of utilized energy. For instance, with respect to ozone depletion, vacuum pyrolysis produces less emission equivalents than its argon analog – assuming conventional domestic energy profile. In this sense, the context of energy should be considered alongside environmental impact in evaluation of process sustainability.