B. Curé

The CMS conductor

The Compact Muon Solenoid (CMS) is one of the experiments, which are being designed in the framework of the Large Hadron Collider (LHC) project at CERN, the design field of the CMS magnet is 4 T, the magnetic length is 13 m and the aperture is 6 m. This high magnetic field is achieved by means of a 4 layer, 5 modules superconducting coil. The coil is wound from an Al-stabilized Rutherford type conductor. The nominal current of the magnet is 20 kA at 4.5 K. In the CMS coil the structural function is ensured, unlike in other existing Al-stabilized thin solenoids, both by the Al-alloy reinforced conductor and the external former. In this paper the retained manufacturing process of the 50-km long reinforced conductor is described. In general the Rutherford type cable is surrounded by high purity aluminium in a continuous co-extrusion process to produce the Insert. Thereafter the reinforcement is joined by Electron Beam Welding to the pure Al of the insert, before being machined to the final dimensions. During the manufacture the bond quality between the Rutherford cable and the high purity aluminium as well as the quality of the EB welding are continuously controlled by a novel ultrasonic phased array system. The dimensions of the insert and the final conductor are measured by laser micrometer.

Final design of the CMS solenoid cold mass

The 4 T, 12.5 m long, 6 m bore diameter superconducting solenoid for the CMS (Compact Muon Solenoid) experiment at LHC will be the largest and the most powerful superconducting solenoid ever built. Part of the CMS design is based on that of previous large superconducting solenoids-the use of a high purity aluminium stabilized conductor, a compact impregnated winding with indirect cooling and quench back protection process. However, the dimensions and the performances of this solenoid have imposed solutions which are more than extrapolations of the previous ones : the use of a mechanically reinforced conductor and a five module winding, each module being made of four layers, internally wound. This design, which is now frozen, relies on numerous magnetic, mechanical and thermal calculations, on various experimental tests (characterization of structural and insulating materials, electrical joints...) and specific mock-ups. Two pre-industrialization programs, concerning the conductor and the winding process have also been carried out with industrial partners to support the foreseen solutions. Both the final design and the experimental results obtained to validate this design are presented in this paper.

Commissioning of the CMS Magnet

CMS (compact muon solenoid) is one of the large experiments for the LHC at CERN. The superconducting magnet for CMS has been designed to reach a 4 T field in a free bore of 6 m diameter and 12.5 m length with a stored energy of 2.6 GJ at full current. The flux is returned through a 10 000 t yoke comprising of five wheels and two end caps composed of three disks each. The magnet was designed to be assembled and tested in a surface hall, prior to be lowered at 90 m below ground, to its final position in the experimental cavern. The distinctive feature of the cold mass is the four-layer winding, made from a reinforced and stabilized NbTi conductor. The design and construction was carried out by CMS participating institutes through technical and contractual endeavors. Among them CEA Saclay, INFN Genova, ETH Zurich, Fermilab, ITEP Moscow, University of Wisconsin and CERN. The construction of the CMS Magnet, and of the coil in particular, has been completed last year. The magnet has just been powered to full field achieving electrical commissioning. After a brief reminder of the design and construction the first results of the commissioning are reported in this paper.

Toward an Improved High Strength, High RRR CMS Conductor

CMS (Compact Muon Solenoid) is a general-purpose detector designed to run at the CERN Large Hadron Collider (LHC), including a 4-layer superconducting solenoid with 6 m diameter by 12.5 m long free bore operated at 4 T and at 4.5 K. The Rutherford type superconductor, stabilized by high purity 99.998% aluminum, is reinforced by aluminum alloy sections welded to the superconductor by electron beam. Due to the high magnetic forces at nominal field inside the winding pack, the conductor itself represents a main structural component to get a self-supporting winding structure. In view of an upgrade oriented to a possible new project, an improvement of the mechanical performances of the reinforced conductor starting from the CMS concept has been considered, aimed to increase the reachable field based on an optimized layout

Mechanical properties of the CMS conductor

CMS (Compact Muon Solenoid) is a general-purpose detector designed to run at the highest luminosity at the CERN Large Hadron Collider (LHC). Its distinctive features include a 4 T superconducting solenoid with 6 m diameter by 12.5 m long free bore, enclosed inside a 10000 ton return yoke. The magnetic field is achieved by a 4-layer superconducting solenoid made of a high purity aluminum (HPA) stabilized Rutherford type superconductor. The magnet is operated at 4.5 K, with a nominal current of 20 kA, for a total stored magnetic energy of 2.7 GJ. Due to the high magnetic forces at nominal field inside the winding pack, the structural component is the conductor itself to get a self-supporting winding structure. The mechanical reinforcement is made from aluminum alloy directly welded to the superconductor by electron beam (EB) welding technology before the winding operation. The external support cylinders also take part to the mechanical integrity. At each step of fabrication of the CMS conductor, the mechanical properties of the components and bonding between them are measured by destructive testing on short samples, in complement of continuous monitoring during production. This paper presents the results of the superconducting cable to pure aluminum shear testing, the tensile testing of the EN AW 6082 aluminum reinforcement, the insert to reinforcement shear testing, and the tensile testing of the full conductor before and after heat treatment induced during coil curing. Possible influence of the EB welding on the mechanical properties of the final conductor is investigated. Residual resistivity ratio (RRR) measurements of the HPA stabilizer are presented. Mechanical properties and equivalent RRR of the CMS conductor are presented for comparison with conductors of other geometry.

Continuous EB welding of the reinforcement of the CMS conductor

The Compact Muon Solenoid (CMS) is one of the general-purpose detectors to be provided for the LHC project at CERN. The design field of the CMS superconducting magnet is 4 T, the magnetic length is 12.5 m and the free bore is 6 m. In order to withstand the electro-mechanical forces during the operation of the CMS magnet, the superconducting cable embedded in a 99.998% pure aluminum matrix is reinforced with two sections of aluminum alloy EN AW-6082 assembled by continuous Electron Beam Welding (EBW). A dedicated production line has been designed by Techmeta, a leading company in the field of EBW. The production line has a total length of 70 m. Non-stop welding of each of the 20 lengths of 2.5 km, required to build the coil, will last 22 hours. EBW is the most critical process involved in the production line. The main advantage of the EBW process is to minimize the Heat Affected Zone; this is particularly important for avoiding damage to the superconducting cable located only 4.7 mm from the welded joints. Two welding guns of 20 kW each operate in parallel in a vacuum chamber fitted with dynamic airlocks. After welding, the conductor is continuously machined on the four faces and on each corner to obtain the required dimensions and surface finish. Special emphasis has been put on quality monitoring. All significant production parameters are recorded during operation and relevant samples are taken from each produced length for destructive testing purposes. In addition, a continuous phased array ultrasonic checking device is located immediately after the welding unit for the continuous welding quality control, along with a dimension laser measurement unit following the machining.

Aluminum alloy production for the reinforcement of the CMS conductor

The Compact Muon Solenoid (CMS) is one of the general-purpose detectors to be provided for the Large Hadron Collider (LHC) project at CERN. The design field of the CMS superconducting magnet is 4 T, the magnetic length is 12.5 m and the free bore is 6 m. To reinforce the high-purity (99.998%) Al-stabilized conductor of the magnet against the magnetic loadings experienced during operation at 4.2 K, two continuous sections of Al-alloy (AA) reinforcement are Electron Beam (EB) welded to it. The reinforcements have a section of 24/spl times/18 mm and are produced in continuous 2.55 km lengths. The alloy EN AW-6082 has been selected for the reinforcement due to its excellent extrudability, high strength in the precipitation hardened states, high toughness and strength at cryogenic temperature and good EB weldability. Each of the continuous lengths of the reinforcement is extruded billet on billet and press quenched on-line from the extrusion temperature in an industrial extrusion plant. In order to insure the ready EB weldability of the reinforcement onto the pure aluminum of the insert, tight dimensional tolerances and proper surface finish of the reinforcement are required in the as-extruded state. As well, in order to facilitate the winding operation of the conductor, the uniformity of the mechanical properties of the extruded reinforcement, especially at the billet on billet joints, is critical. To achieve these requirements in an industrial environment, substantial effort was made to refine existing production techniques and to monitor critical extrusion parameters during production. This paper summarizes the main results obtained during the establishment of the extrusion line and of the production phase of the reinforcement.

The superconducting strand for the CMS solenoid conductor

The Compact Muon Solenoid (CMS) is one of the general-purpose detectors to be provided for the LHC project at CERN. The design field of the CMS superconducting magnet is 4 T, the magnetic length is 12.5 m and the free bore is 6 m. Approximately 2000 km of superconducting strand is under procurement for the conductor of the CMS superconducting solenoid. Each strand length is required to be an integral multiple of 2.75 km. The strand is composed of copper-stabilized multifilamentary Nb-Ti with Nb barrier. Individual strands are identified by distinctive patterns of Nb-Ti filaments selected during stacking of the monofilaments. The statistics of piece length, measurements of I/sub c/, n-value, copper RRR, (Cu+Nb)/Nb-Ti ratio, as well as the results of independent cross checks of these quantities, are presented. A study was performed on the CMS strands to investigate the critical current degradation due to various heat treatments. The degradation versus annealing temperature and duration are reported.

Design of a 56-GJ Twin Solenoid and Dipoles Detector Magnet System for the Future Circular Collider

An aggressive low-mass and high-stress design of a very large detector magnet assembly for the Future Circular Collider (FCC-hh), consisting of a “twin solenoid” and two dipoles, is presented. The twin solenoid features two concentric solenoids. The inner solenoid provides 6 T over a free bore of 12 m and a length of 20 m, enclosing the inner particle trackers and electron and hadron calorimeters. The outer solenoid reduces the stray field of the inner solenoid and provides additional bending power for high-quality muon tracking. Dipoles are included, providing 10 T · m of bending power in a 6-m mean free bore covering the forward directions for η ≥ 2.5 particles. The overall length of this magnet assembly is 43 m. The presence of several separate magnets in the system presents a challenge in terms of forces and torques acting between them. A rigid support structure, part of the cold mass, holds the inner and outer solenoids of the twin solenoid in place. The dipoles are equipped with lateral coils so that the net force and torque are reduced to zero. The second challenge is the substantial conductor and support structure mass used for containing the magnetic pressure. A doped aluminum stabilized and reinforced conductor is proposed, allowing minimal overall mass of the system. The result is a system consisting of a 53-GJ twin solenoid and two 1.5-GJ dipoles. The cold mass and the vacuum vessel mass of the twin solenoid are 3.2 and 2.4 kt, respectively; and the dipole cold mass weighs 0.38 kt. Various properties of the magnet system are discussed such as magnetic, mechanical and thermal properties, quench behavior, and assembly.

Experience Gained From the Construction, Test and Operation of the Large 4-T CMS Coil

The 4-T, 6-m free bore CMS solenoid has been successfully tested, operated and mapped at CERN during the autumn of 2006; R&D studies started in 1993 and the construction proper in 1997. The main parameters of this 100 MUS