B. V. S. S. S. Prasad

Computational Investigations of Impingement Heat Transfer on an Effused Concave Surface

A computational study is reported on flow and heat transfer characteristics from five rows of circular air jets impinging on a concave surface with four rows of effusion holes. The effects of exit configurations of spent air and the arrangement of jet orifices and effusion holes for a jet Reynolds number of 7500 is investigated. In all, eight cases are studied and a good qualitative correlation is found among their flow patterns, pressure variations and heat transfer distributions

Flow analysis of combined impingement and film cooled gas turbine nozzle guide vane

In the present study, a typical nozzle guide vane (NGV) is considered with twenty six rows of impingement holes combined with thirteen rows of film cooled rows for the flow analysis. The coolant mass flow variations in different rows of the film holes externally subjected to the hot main stream are obtained by making a three dimensional computational analysis of NGV. The analysis is performed with the help of Fluent software. Attempts were made to study the effect of two parameters: (i) inlet coolant mass flow rate and (ii) external flow Reynolds number for a typically cooled NGV. Detailed coolant flow mass flow rate, pressure drop and temperature distributions are presented with an array of multiple jets impinging on a gas turbine high pressure NGV with a staggered array of film cooled rows. Results are presented for three laboratory test cases by varying flow rates for FIT and AIT. Coolant flow rate values at each row of film hole are compared among these test cases. The each row of a film hole is noticed with coolant mass flow rate, pressure drop and temperature rise across the hole found to increase with increase of coolant supply conditions at the two plenums. Owing to the interaction between hot main stream and the coolant that effuses out of the film holes, occasional presence of hot gas ingestion is noticed for certain flow rates. This causes nonlinear distribution in mass flow, pressure drop and temperature rise. These behaviors suggest a possibility of locally optimized solutions for a combination of coolant mass flow and mainstream Reynolds number.

Numerical Study on the Secondary Air Performance of the Film Holes for the Combined Impingement and Film Cooled First Stage of High Pressure Gas Turbine Nozzle Guide Vane

Abstract The present numerical investigation of Leading Edge (LE) Nozzle Guide Vane (NGV) is considered with five rows of impingement holes combined with five rows of film cooled for the secondary coolant flow path analysis. The coolant mass flow rate variations in all the LE rows of the film holes externally subjected to the hot main stream were obtained by making a three-dimensional computational analysis of NGV with a staggered array of film cooled rows. The experiments were carried out for the same NGV using Particle Image Velocimetry technique to determine the effused coolant jet exit velocity at the stagnation row of film holes as mentioned in reference [Kukutla PR, Prasad BVSSS. Secondary flow visualization on stagnation row of a combined impingement and film cooled high pressure gas turbine nozzle guide vane using PIV technique, J Visualization, 2017; DOI: 10.1007/s12650-017-0434-6]. In this paper, results are presented for three different mass flow rates ranges from 0.0037 kg/s to 0.0075 kg/s supplied at the Front Impingement Tube (FIT) plenum. And the mainstream velocity 6 m/s was maintained for all the three coolant mass flow rates. The secondary coolant flow distribution was performed from SH1 to SH5 row of film holes. Each row of a showerhead film hole exit coolant mass flow rate varied in proportion to the amount of coolant mass rates supplied at the FIT cooling channel. The corresponding minimum and maximum values and their film hole locations were altered. The same behaviour was continued for the coolant pressure drop and temperature rise from SH1 to SH5 row of film holes. Owing to the interaction between hot main stream and the coolant that effuses out of the film holes, occasional presence of hot gas ingestion was noticed for certain flow rates. This caused nonlinear distribution in mass flow, pressure drop and temperature rise. The minimum flow rate results estimate oxidation of NGV material near the film cooled hole. And the effect of hot gas ingestion on the ejected film cooled jet which would recommends effective oxidation resistant material which in turn leads to better durability of the NGV surface.

Conjugate Heat Transfer Analysis on the Interior Surface of Nozzle Guide Vane with Combined Impingement and Film Cooling

Abstract The effect of conjugate heat transfer is investigated on a first stage nozzle guide vane (NGV) of a high pressure gas turbine which has both impingement and film cooling holes. The study is carried out computationally by considering a linear cascade domain, having two passages formed between the vanes, with a chord length of 228 mm and spacing of 200 mm. The effect of (i) coolant and mainstream Reynolds numbers, (ii) thermal conductivity (iii) temperature difference between the mainstream and coolant at the internal surface of the nozzle guide vane are investigated under conjugate thermal condition. The results show that, with increasing coolant Reynolds number the lower conducting material shows larger percentage decrease in surface temperature as compared to the higher conducting material. However, the internal surface temperature is nearly independent of mainstream Reynolds number variation but shows significant variation for higher conducting material. Further, the temperature gradient within the solid thickness of NGV is higher for the lower conductivity material.

Heat Transfer Studies on the Interior Surfaces of Cooled Nozzle Guide Vane in a Linear Cascade

Experimental and computational heat transfer investigations are reported in the interior side of a nozzle guide vane (NGV) subjected to combined impingement and film cooling. The domain of study is a two dimensional five-vane cascade having four passages. Each vane has a chord length of 228 mm and the pitch distance between the vanes is 200 mm. The vane internal surface is cooled by dry air supplied through the two impingement inserts: the front and the aft. The mass flow through the impingement chamber is varied, for a fixed spacing (H) to jet diameter (d) ratio of 1.2. The surface temperature distributions, at certain locations of the vane interior, are measured by pasting strips of liquid crystal sheets. The vane interior surface temperature distribution is also obtained by computations carried out by using Shear stress transport (SST) k-ω turbulence model in the ANSY FLUENT-14 flow solver. The computational data are in good agreement with the measured values of temperature. The internal heat transfer coefficients are thence determined along the leading edge and the mid span region from the computational data.Copyright

Transient Response of Mixed Flow Variable Geometry Turbine for a Turbocharger

A specific design of mixed flow variable geometry turbine for an automotive sub 1.5 litre diesel engine turbocharger is proposed in this paper. An experimental set up is developed for measuring the steady state and transient response behaviour of the turbine at different nozzle vane opening positions. The rotor speed, pressure and temperature before and after the turbine are measured and recorded using high frequency data logging system. The steady state performance for mass flow, efficiency, velocity ratio, specific speed and the transient response behaviour of the mixed flow variable geometry turbine (MFVGT) are compared against the same parameters of a radial flow variable geometry turbine (RFVGT) of similar dimensions. Typical result indicates that the transient response of the MFVGT is faster by about 350 milliseconds than the radial at turbine inlet pressure of 0.2 bar (g).Copyright

Conjugate Heat Transfer Study at Interior Surface of NGV Leading Edge with Combined Shower Head and Impingement Cooling

A computational study on conjugate heat transfer is carried out to present the behavior of nondimensional temperature and heat transfer coefficient of a Nozzle Guide Vane (NGV) leading edge. Reynolds number of both mainstream flow and coolant impinging jets are varied. The NGV has five rows of film cooling holes arranged in shower head manner and four rows of impingement holes arranged in staggered manner. The results are presented by considering materials of different thermal conductivity. The results show that the mainstream flow affects the temperature distribution on the interior side of the vane leading edge for high conductivity material whereas it has negligible effects for low conductivity material. The effect of changing blowing ratio on internal heat transfer coefficient and internal surface temperature is also presented.