Baotong Huang

Studies on morphology and crystallization of polypropylene/polyamide 12 blends

Scanning electron microscopy (SEM) and an image analyser are used to study morphologies of the fractured surface, etched by hot phenol, of polypropylene/maleated polypropylene/polyamide 12 PP/PP-MA/PA12) = 65/10/25 blend and PP-MA/PA12 = 75/25 blend. The particle dimension and its distribution of PA12 dispersed phase in these blends are much lower and narrower than that of the PP/PA12. blends. Especially, most of the particles in the PP-MA/PA12 = 75/25 blend are smaller than 0.1 mu m. The effect of the morphology of PP/PA12 blends on their crystallization behaviour is studied using differential scanning calorimetry and SEM. PA12 dispersed phase coarsens during annealing in the PP/PP-MA/PA12 = 65/10/25 blend. The mechanism of coarsening of the PA12 dispersed phase is a coalescence process. The intense mixing between the PP component and the PA12 component through reaction of PP-MA and PA12 leads to a change of dynamic mechanical behaviour of the components. A separation method is used to separate the polyolefin parts (precipitated from hot phenol), from PA12 parts (hot phenol filtrate). Of PP/PP-MA/PA12 = 65/10/25 blend, infra-red measurements and elementary analysis show that the precipitate has a lower PA12 content than the feed, whereas the filtrate has a higher PA12 content. From PP-MA/PA12 = 75/25 blend, PA12 contents in the precipitate and the filtrate are the same as in the feed. This implies that all PA12 has reacted with all PP-MA in the latter case while not in the former case. Using the method of interface exposure, interfacial reaction of PP-MA with PA12 is studied by X-ray photoelectron spectrometry (X.p.s.). Copyright (C) 1996 Elsevier Science Ltd.

Compatibilization effect of graft copolymer on immiscible polymer blends: 1. LLDPE/SBS/LLDPE-g-PS systems

Abstract The compatibilizing effect of graft copolymer, linear low density polyethylene-g-polystyrene (LLDPE- g -PS), on immiscible blends of LLDPE with styrene-butadiene-styrene triblock copolymer (SBS) has been investigated by means of 13 C CPMAS n.m.r. and d.s.c. techniques. The results indicate that LLDPE- g -PS is an effective compatibilizer for LLDPE/SBS blends. It was found that LLDPE- g -PS chains connect two immiscible components, LLDPE and SBS, through solubilization of chemically identical segments of LLDPE- g -PS into the amorphous region of LLDPE and PS block domain of SBS, respectively. It was also found that LLDPE- g -PS chains connect the crystalline region of LLDPE by isomorphism, with serious effects on the supermolecular structure of LLDPE. The effect of LLDPE- g -PS on the supermolecular structure of LLDPE in the LLDPE/SBS blends obviously depends on the composition of the blends, but has little dependence on the PS grafting yields of LLDPE- g -PS.

Studies on simultaneous crystallization of polypropylene/nylon 12 blends

Abstract The effect of the morphology of polypropylene (PP)/nylon 12 (PA12) blends on their crystallization behaviour is studied using differential scanning calorimetry and scanning electron microscopy. In PP/ maleated polypropylene (PP-MA)/PA12=65/10/25 blend, simultaneous phase (PA12) is smaller than 0.5 μm, PP crystallizes first and its crystals induce the crystallization of PA12. When some of the PA12 particles are larger than 0.5 μm, this part of PA12 crystallizes first. Then this part of the PA12 crystals induces the crystallization of PP, and PP crystals induced the crystallization of PA12 fine droplets in turn.

Polymerization of ethylene by zirconocene—B(C6F5)3catalysts with aluminum compounds

Ethylene polymerization by zirconocene-B(C6F5)(3) catalysts with various aluminum compounds has been investigated. It is found that the catalytic activity depended on zirconocenes used, and especially on the type of aluminum compounds. For Et(H(4)Ind)(2)ZrCl2 (H(4)Ind : tetrahydroindenyl), the activity decreases in the following order: Me3Al > i-Bu3Al > Et3Al much greater than Et2AlCl. While for Cp2ZrCl2(Cp : cyclopentadienyl), it varies as follows: i-Bu3Al > Me3Al much greater than Et3Al. Furthermore, the activity is significantly affected by the addition mode of the catalytic components, which may imply that the formation of active centers is associated with an existing concentration of catalytic components. Results of thermal behavior of polyethylene (PE) studied by differential scanning calorimetry(DSC) show that crystallinity of the polymer prepared with Et3Al is higher than that with Me3Al or i-Bu3Al. It is also found that the number-average molecular weight ((M) over bar) of the polymers prepared with Me3Al or i-Bu3Al is much higher than that with Et3Al. H-1-NMR studies substantiate that i-Bu3Al is a more efficient alkylation agent of Cp2ZrCl2 in comparison with Me3Al

Compatibilization of blends of polystyrene and zinc salt of sulfonated polystyrene by poly(styrene-b-4-vinylpyridine) diblock copolymer

The compatibilizing effect and mechanism of poly(styrene-b-4-vinylpyridine) diblock copolymer, P(S-b-4VPy), on the immiscible blend of polystyrene (PS)/zinc salt of sulphonated polystyrene (Zn-SPS) were studied. SEM results show that the domains of the dispersed phase in the blend become finer. DSC experiments reveal that the difference between the two T-gs corresponding to the phases in the blends becomes larger on addition of P(S-b-4VPy), mainly resulting from dissolving of the poly(4-vinylpyridine (P4VPy) block in the Zn-SPS phase. FTIR analysis shows that compatibility of P4VPy and Zn-SPS arises from the stoichiometric coordination of the zinc ions of Zn-SPS and pyridine nitrogens of P4VPy. SAXS analysis indicates the effect of the P(S-b-4VPy) content on the structure of the compatibilized blends. When the content of the block copolymer is lower than 4.1 wt%, the number of ion pairs in an aggregate in the Zn-SPS becomes smaller, and aggregates in ionomer in the blend become less organized with increasing P(S-b-4VPy). When the P(S-b-4VPy) content in the blend is up to 7.4 wt%, a fraction of P(S-b-4VPy) form a separate domain in the blend

Plasma induced grafting of styrene onto nascent polyethylene powder

Abstract In this paper, the graft copolymers of styrene to nascent linear polyethylene reactor powders were prepared through plasma graft polymerization. The grafting reaction was initiated by the alkyl radicals formed on the surface of nascent polyethylene with plasma treatment as indicated by electron spin resonance spectra. In graft copolymerization by alkyl radicals, the grafting yield increased with either the plasma power or the plasma treatment time. Compared with ordinary polyethylene powders, nascent polyethylene reactor powders were found to be more easily plasma-grafted. This has been attributed to the greater sensitivity to irradiation in producing reactive centres under the same conditions. High density polyethylene showed almost the same grafting yield as linear low density polyethylene at 50 °C. The surface morphology of nascent polyethylene observed by scanning electron microscope before and after the grafting showed that the silk-like fibrils were not destroyed by plasma treatment.

Cure processing modeling and cure cycle simulation of epoxy-terminated poly(phenylene ether ketone). III. Determination of the time of pressure application

The curing temperature, pressure, and curing time have significant influence on finished thermosetting composite products. The time of pressure application is one of the most important processing parameters in the manufacture of a thermosetting composite. The determination of the time of pressure application relies on analysis of the viscosity variation of the polymer, associated with curing temperature and curing time. To determine it, the influence of the time of pressure application on the physical properties of epoxy-terminated poly(phenylene ether ketone) (E-PEK)-based continuous carbon fiber composite was studied. It was found that a stepwise temperature cure cycle is more suitable for manufacture of this composite. There are two viscosity valleys, in the case of the E-PEK system, associated with temperature during a stepwise cure cycle. The analysis on the effects of reinforcement fraction and defect content on the composite sheet quality indicates that the width-adjustable second viscosity valley provides a suitable pressing window. The viscosity, ranging from 400 to 1200 Pa . s at the second viscosity valley, is the optimal viscosity range for applying pressure to ensure appropriate resin flow during curing process, which enables one to get a finished composite with optimal fiber volume fraction and low void content

Compatibilizing effect of polystyrene-block-poly(4-vinylpyridine) for poly(2,6-dimethyl-1,4-phenylene oxide)/chlorinated polyethylene blends

The compatibilizing effect and mechanism of compatibilization of the diblock copolymer polystyrene-block-poly(4-vinylpyridine) P(S-b-4VPy) on immiscible blends of poly(2,6-dimethyl-1,4-phenylene oxide) (PPO)/chlorinated polyethylene (CPE) were studied by means of scanning electron microscopy (SEM), differential scanning calorimetry (DSC), mechanical properties and FTIR measurements. The block copolymer was synthesized by sequential anionic polymerization and melt-blended with PPO and CPE. The results show that the P(S-b-4VPy) added acts as an effective compatibilizer, located at the interface between the PPO and the CPE phase, reducing the interfacial tension, and improving the interfacial adhesion. The tensile strength and modulus of all blends increase with P(S-b-4VPy) content, whereas the elongation at break increases for PPO-rich blends, but decreases for CPE-rich blends. The polystyrene block of the diblock copolymer is compatible with PPO, and the poly(4-vinylpyridine) block and CPE are partially miscible.

Morphology and mechanical properties of PP/HMWPE blends

Abstract Mechanical properties and morphology of blends of polypropylene (PP) with high molecular weight polyethylene (HMWPE) prepared by coprecipitation from xylene solution are investigated. Compared to blends of PP with commercial high-density polyethylene (HDPE), the mechanical properties of the blends of PP/HMWPE are much superior to those of PP/HDPE blends. Not only is the tensile strength stronger, but also the elongation at break is much higher than that of the PP/HDPE blends of the same composition. These differences increase with increasing HMWPE and HDPE content. Scanning electron microscopy of the fracture surface resulting from the tensile tests shows that the compatibility in PP/ HMWPE blends is much better than that in PP/HDPE blends. This is most likely attributable to the enhanced chain entanglement of HMWPE with the PP in the amorphous phase due to the lower crystallinity, owing to the high molecular weight of the HMWPE, and a much more flexible chain. The thermal behavior and spherulite...

MOLECULAR-STATE OF GRAFT-COPOLYMERS IN THE INTERFACIAL AREA OF POLYOLEFIN AND POLAR POLYMER

Abstract In order to characterize the interface in polymer blends, a new method is suggested, in which the interface is exposed by selectively dissolving in solvent. By means of X-ray photoelectron spectrometry, we studied the molecular state in the interfacial area of graft copolymers of polyolefin and polar polymer. When the graft copolymers were used as compatibilizers, the backbone polymer and branch polymer diffused into the corresponding miscible polymer bulks. The specific interactions between some macromolecules were very strong; the small solvent molecule could not separate these macromolecules.