Benjamin Schmidt-Hansberg

In situ monitoring the drying kinetics of knife coated polymer-fullerene films for organic solar cells

The efficiency of polymer based bulk heterojunction (BHJ) solar cells mainly depends on the film morphology of the absorption layer and the interface properties between the stacked layers. A comparative study using atomic force microscopy(AFM) and optical in situthin film drying measurements is performed. The strong impact of distinct drying scenarios on the polymer:fullerene BHJ layer morphology is investigated by AFM. The AFM images show a systematic dependency of structure sizes at the surface on drying kinetics. In addition thin film optical measurements for the determination of thin film drying kinetics and parameters are performed using a dedicated experimental setup. The data are used as the input for a quantitative simulation of the drying process. The film thickness decreases linearly during drying while the solvent mass fraction decreases moderately over a wide range until it drops rapidly. Subsequently the remaining solvent fraction evaporates considerably slower. Our work gives a fundamental understanding of the film formation kinetics and prerequisites for the systematic optimization of the film morphology in solution processed organic photovoltaic devices.

Comparison of Surfactant Distributions in Pressure-Sensitive Adhesive Films Dried from Dispersion under Lab-Scale and Industrial Drying Conditions

Film-forming latex dispersions are an important class of material systems for a variety of applications, for example, pressure-sensitive adhesives, which are used for the manufacturing of adhesive tapes and labels. The mechanisms occurring during drying have been under intense investigations in a number of literature works. Of special interest is the distribution of surfactants during the film formation. However, most of the studies are performed at experimental conditions very different from those usually encountered in industrial processes. This leaves the impact of the drying conditions and the resulting influence on the film properties unclear. In this work, two different 2-ethylhexyl-acrylate (EHA)-based adhesives with varying characteristics regarding glass transition temperature, surfactants, and particle size distribution were investigated on two different substrates. The drying conditions, defined by film temperature and mass transfer in the gas phase, were varied to emulate typical conditions encountered in the laboratory and industrial processes. Extreme conditions equivalent to air temperatures up to 250 °C in a belt dryer and drying rates of 12 g/(m(2)·s) were realized. The surfactant distributions were measured by means of 3D confocal Raman spectroscopy in the dry film. The surfactant distributions were found to differ significantly with drying conditions at moderate film temperatures. At elevated film temperatures the surfactant distributions are independent of the investigated gas side transport coefficients: the heat and mass transfer coefficient. Coating on substrates with significantly different surface energies has a large impact on surfactant concentration gradients, as the equilibrium between surface and bulk concentration changes. Dispersions with higher colloidal stability showed more homogeneous lateral surfactant distributions. These results indicate that the choice of the drying conditions, colloidal stability, and substrates is crucial to control the surfactant distribution. Results obtained under lab-scale drying conditions cannot be transferred directly to the industrial application. The results were similar for both tested adhesive material systems, despite their different properties. This indicates that other properties, such as the particle size distribution and glass transition temperature, have surprisingly little effect on the development of the surfactant distribution.

In situ Studies of Morphology Formation in Solution-Processed Polymer–Fullerene Blends

Control of the blend nanomorphology in bulk heterojunctions (BHJs) is still a challenge that demands more fundamental knowledge of the mechanism of phase separation and crystallization during solvent drying. In this review we show that in situ studies using combined laser reflectometry and grazing-incidence wide-angle X-ray scattering provide a fundamental understanding on how the nanomorphology develops dynamically during film drying. We identify influencing parameters for controlled film formation in order to obtain optimized solar cell performance. We review here our results on BHJs of poly(3-hexylthiophene)–[6,6]-phenyl-C61-butyric acid methyl ester and poly{[4,40-bis(2-ethylhexyl)dithieno(3,2-b;20,30-d)silole]-2,6-diyl-alt-(2,1,3 benzothidiazole)-4,7-diyl} with [6,6]-phenyl-C71-butyric acid methyl ester.