Boris Stepanov

Upgrade of operating range for SULTAN test facility

The German SUpraLeiterTest ANlage (SULTAN) test facility at the Centre de Recherches en Physique des Plasma (CRPP), Villigen, is a worldwide unique tool to test high current superconductors over a broad range of operating conditions. The key component of the facility is a set of forced flow superconducting coils to generate a background field up to 11 T. A flux pump supplies the test sample with current up to 100 kA. A set of pulsed coils generates a transverse, time varying field, with amplitude up to 4 T and field rate up to 65 T/s. The instrumentation and the data acquisition system allow accurate measurements of the dc behavior, ac losses, transient stability, current distribution. A clear definition of the interface between facility and users gives flexible and easy access to external scientists with minimum time requirement for sample replacement. The experiments from the last five years of operation contributed to the progress in understanding design issues for large cable-in-conduit conductors, including quench propagation, copper segregation, coupling loss, joint, stability, and cyclic load.

Results of a New Generation of ITER TF Conductor Samples in SULTAN

A new generation of ITER TF conductor samples has been assembled and tested in SULTAN in 2007 following a common procedure agreed among the ITER parties. The test results of six SULTAN samples, made of twelve conductor sections manufactured in Europe, Japan, Korea and Russia, are reported here. The conductor layout reflects the ITER TF conductor design, with minor differences for the Nb3Sn strand characteristics, void fraction and twist pitch. The object of the test is a straight comparison with the ITER requirement of 5.7 K current sharing temperature at 68 kA current and 11.3 T field. A broad range of behavior is observed.

Test results of the ITER PF insert conductor short sample in SULTAN

A short sample of the NbTi cable-in-conduit conductor (CICC) manufactured for the ITER PF insert coil has been tested in the SULTAN facility at CRPP. The short sample consists of two paired conductor sections, identical except for the sub-cable and outer wraps, which have been removed from one of the sections before jacketing. The test program for conductor and joint includes DC performance, cyclic load and AC loss, with a large number of voltage taps and Hall sensors for current distribution. At high operating current, the DC behavior is well below expectations, with temperature margin lower than specified in the ITER design criteria. The conductor without wraps has higher tolerance to current unbalance. The joint resistance is by far higher than targeted.

Results of the TF conductor performance qualification samples for the ITER project

The performance of the toroidal field (TF) magnet conductors for the ITER machine are qualified by a short full-size sample (4 m) current sharing temperature (T-cs) test in the SULTAN facility at CRPP in Villigen, Switzerland, using the operating current of 68 kA and the design peak field of 11.8 T. Several samples, including at least one from each of the six ITER Domestic Agencies participating in TF conductor fabrication (China, European Union, Japan, Russia, South Korea and the United States), have been qualified by the ITER Organization after achieving T-cs values of 6.0-6.9 K, after 700-1000 electromagnetic cycles. These T-cs values exceed the ITER specification and enabled the industrial production of these long-lead items for the ITER tokamak to begin in each Domestic Agency. Some of these samples did not pass the qualification test. In this paper, we summarize the performance of the qualified samples, analyze the effect of strand performance on conductor performance, and discuss the details of the test results.

Test Results and Investigation of Tcs Degradation in Japanese ITER CS Conductor Samples

Japan Atomic Energy Agency (JAEA) has fabricated and tested the four conductor samples composed of high performance strands manufactured by the bronze-route process for the ITER Central Solenoid (CS) conductor. The current sharing temperature (Tcs) electrically assessed at 45.1 K and 10.85 T along the cycling loading at 48.8 kA and 10.85 T initially were 6.0 K and 6.1 K, and then 5.3 K and 5.5 K after 6000 cycles for the first SULTAN sample named JACS01, respectively. As results of second SULTAN sample named JACS02, the Tcs values initially were 7.2 K and 6.8 K, and then 6.6 K and 6.1 K after 10000 cycles for each conductor, respectively. The Tcs degradation was not saturated at the end of the test campaign. From the destructive observation, the large bending at the low transverse loading side in the high field zone was observed. The strand buckling and accumulating by slipping between the cable and the jacket are considered.

Test Results of a

The performance degradation under electro-magnetic, transverse load has grown to a key issue for the design of Nb3Sn cable-in-conduit conductors (CICC). Beside the tolerance to bending strain of the basic Nb3Sn strand and the void fraction of the CICC, a relevant parameter is thought to be the cable pattern. A sequence of ldquolongrdquo twist pitches in the early stages of a multi-stage cable is credited to mitigate the performance degradation compared to ldquoshortrdquo pitches. To assess quantitatively the effect of long/short pitches maintaining constant all other conductor parameters, a short length of four stages CICC is prepared, where the first half length has long pitches (83/140/192 mm) in the first three cable stages and the second half length has short pitches (34/95/139 mm). The last stage pitch is 213 mm for both lengths. The cable is made of Cr plated copper and Nb3Sn strands with a diameter of 0.81 mm. The conductor is assembled into a SULTAN hairpin sample where the two branches have respectively long and short pitches. The DC performance, AC loss and pressure drop are measured in both conductor sections and compared to former conductors with the same design. The results are reported and the balance of advantages and drawbacks of long vs. short pitches is discussed.

{\rm Nb}_{3}{\rm Sn}

In the last decade, a large number of high current, force flow superconductors have been tested as short length samples in the SULTAN facility. The object of the test ranged over transient stability, thermal-hydraulic behavior, AC losses, joint resistance and proof-of-principle for innovative conductor design. Recently, with the ITER cable-in-conduit conductors (CICC), the basic DC transport properties have been the focus of the SULTAN test. The critical steps of the sample assembly and instrumentation are described, with emphasis on the application of the temperature sensors, verification of the signal treatment chain and calibration. The post-processing and the data reduction are focused on the assessment of the current sharing temperature, T cs: the conventional method of electrical field threshold detection by voltage taps is compared with the current sharing power detection by steady state gas-flow calorimetry. The longitudinal strain state of the conductors is discussed through the results of strain gauges applied on the jacket. Eventually, the value of a certified conductor test is highlighted in the frame of the quality control for the ITER magnets.

Cable-in-Conduit Conductor With Variable Pitch Sequence

Two short length samples have been prepared and tested in SULTAN to benchmark the performance of high current density, advanced Nb3Sn strands in the large cable-in-conduit conductors (CICC) for ITER. The cable pattern and jacket layout were identical to the toroidal field model coil conductor (TFMC), tested in 1999. The four conductor sections used strands from OST, EAS, OKSC and OCSI respectively. The Cu:non-Cu ratio was 1 for three of the new strands, compared to 1.5 in the TFMC strand. The conductors with OST and OKSC strands had one Cu wire for two Nb3Sn strands, as in TFMC. In the EAS and OCSI conductors, all the 1080 strands in the cable were Nb3Sn. A dc test under relevant load conditions and a thermal-hydraulic campaign was carried out in SULTAN. The CICC performance was strongly degraded compared to the strand for all the four conductors. The current sharing temperature at the ITER TF operating conditions (jop = 286 A/mm2, B = 11.15 T) was lower than requested by ITER.

Methods, Accuracy and Reliability of ITER Conductor Tests in SULTAN

The ITER central solenoid (CS) must be capable of driving inductively 30 000 15 MA plasma pulses with a burn duration of 400 s. This implies that during the lifetime of the machine, the CS, comprised of six independently powered coil modules, will have to sustain severe and repeated electromagnetic cycles to high current and field conditions. The design of the CS calls for the use of cable-in-conduit conductors made up of and pure copper strands, assembled in a five-stage, rope-type cable around a central cooling spiral that is inserted into a circle-in-square jacket made up of a special grade of high manganese stainless steel. Since cable-in-conduit conductors are known to exhibit electromagnetic cycling degradation, prior to the launch of production, the conductor design and potential suppliers must be qualified through the successful testing of full-size conductor samples. These tests are carried out at the SULTAN test facility. In this paper, we report the results of the on-going CS conductor performance qualification and we present the options under consideration for the different modules constituting the CS coil.

Test Results of Two ITER TF Conductor Short Samples Using High Current Density Nb

Following the outcome of the conceptual design phase the EFDA dipole magnet will be made of rectangular cable-in-conduit conductors (CICC) jacketed in 316LN. In order to optimize the required amount of superconductor two different conductor types are used: a high-field (HF) conductor consisting of 144 strands and a low-field (LF) conductor with 108 strands. A high strand with a critical current density (at 4.2 K and 12 T) and an effective filament diameter of was selected. The first series of conductor prototype specimens was tested in summer 2006 but the conductor performances were lower than expected from the pre-prototype tests of 2005 and not fulfilling the design criteria. The conductor layouts were modified to increase the strand support inside the cable and the revised HF conductor design was qualified successfully end of 2006. A current sharing temperature 6 K was found at the dipole operating conditions (12.8 T, 17 kA) confirming the required temperature margin of more than 1 K. The HF conductor qualification process including the design modifications, analysis of the test results and comparison to the expectations are discussed.