Brad H. Jones

High-temperature nanoporous ceramic monolith prepared from a polymeric bicontinuous microemulsion template

Nanoporous ceramic with a unique pore structure was derived from an all-hydrocarbon polymeric bicontinuous microemulsion (BmuE). The BmuE was designed to allow facile removal of one phase, resulting in a nanoporous polymer monolith with BmuE-like structure. The pores were filled with a commercially available, polymeric precursor to nonoxide, Si-based ceramics. Pyrolysis resulted in a monolith of nanoporous ceramic, stable to at least 1000 degrees C, with a BmuE-like pore structure. The pore structure is disordered and 3-D continuous. Microscopy and gas sorption measurements suggest a well-defined pore size distribution spanning roughly 60-100 nm, sizes previously unattainable through related techniques.

Hierarchically structured materials from block polymer confinement within bicontinuous microemulsion-derived nanoporous polyethylene.

The self-assembly behavior of block polymers under strong two-dimensional and three-dimensional confinement has been well-studied in the past decade. Confinement effects enable access to a large suite of morphologies not typically observed in the bulk. We have used nanoporous polyethylene, derived from a polymeric bicontinuous microemulsion, as a novel template for the confinement of several different cylinder-forming block polymer systems: poly(isoprene-b-2-vinylpyridine), poly(styrene-b-isoprene), and poly(isoprene-b-dimethylsiloxane). The resultant materials exhibit unique hierarchical arrangements of structure with two distinct length scales. First, the polyethylene template imparts a disordered, microemulsion-like periodicity between bicontinuous polyethylene and block polymer networks with sizes on the order of 100 nm. Second, the block polymer networks display internal periodic arrangements produced by the spontaneous segregation of their incompatible constituents. The microphase-separated morphologies observed are similar to those previously reported for confinement of block polymers in cylindrical pores. However, at present, the morphologies are spatially variant in a complex manner, due to the three-dimensionally interconnected nature of the confining geometry and its distribution in pore sizes. We have further exploited the unique structure of the polyethylene template to generate new hierarchically structured porous monoliths. Poly(isoprene-b-2-vinylpyridine) is used as a model system in which the pyridine block is cross-linked, post-infiltration, and the polyethylene template is subsequently extracted. The resultant materials possess a three-dimensionally continuous pore network, of which the pore walls retain the unique, microphase-separated morphology of the confined block polymer.

Nanoporous Polyethylene Thin Films Templated by Polymeric Bicontinuous Microemulsions: Evolution of Morphology on Non-neutral Substrates

Polymeric bicontinuous microemulsions (BμE), found in well-designed ternary blends of two homopolymers and a diblock copolymer, have been extensively studied in the bulk, for example, as versatile templates for the synthesis of nanoporous materials. However, there have been few reports regarding BμE-forming blends as films and the potential impact of confinement on the morphology of such blends. We have investigated the morphology of ternary blends of polyethylene (PE), poly(ethylene-alt-propylene) (PEP), and poly(ethylene-b-ethylene-alt-propylene) (PE-PEP) on a variety of substrates. The films were rendered nanoporous by selective extraction of the PEP component, which also created contrast for scanning electron microscopy (SEM). Blends that form BμEs in the bulk were found to undergo an evolution of morphology from a BμE to a macro-phase separated state, induced by the segregation of blend components to the film interfaces. The dynamics of the transformation are accelerated by decreasing film thickness. The results presented indicate that BμEs can be kinetically trapped on arbitrary substrates, which has important implications for the production of bicontinuous, nanoporous films.