Brian D. Flinn

Compression-compression fatigue of selective electron beam melted cellular titanium (Ti-6Al-4V).

Regular 3D periodic porous Ti-6Al-4V structures intended to reduce the effects of stress shielding in load-bearing bone replacement implants (e.g., hip stems) were fabricated over a range of relative densities (0.17-0.40) and pore sizes (approximately 500-1500 μm) using selective electron beam melting (EBM). Compression-compression fatigue testing (15 Hz, R = 0.1) resulted in normalized fatigue strengths at 10(6) cycles ranging from 0.15 to 0.25, which is lower than the expected value of 0.4 for solid material of the same acicular α microstructure. The three possible reasons for this reduced fatigue lifetime are stress concentrations from closed porosity observed within struts, stress concentrations from observed strut surface features (sintered particles and texture lines), and microstructure (either acicular α or martensite) with less than optimal high-cycle fatigue resistance.

Evolution of defect size and strength of porous alumina during sintering

The evolution of fracture strength with increasing density in ceramics, using alumina as a model system, is discussed in terms of the interplay between a defect serving as stress concentrator, a crack lying in its enhanced stress field and the fracture toughness of the porous ceramic. Introduction of crack-free fracture-causing artificial pores of various sizes allows detailed measurement of their shrinkage with ongoing densification, while fractography describes the location and type of fracture initiation. A fracture mechanics model, describing growth of a semicircular crack emanating from the pore until instability, yields good agreement with experiment. In particular, the result that the radius of the artificial, spherical defect in a size regime between 25 and 120 μm has only a small influence on fracture strength for samples with an average grain size smaller than 1μm, can be explained.

Flexural and shear strengths of ZrO2 and a high-noble alloy bonded to their corresponding porcelains

STATEMENT OF PROBLEM Flexural and shear strength between ZrO(2) cores and veneering porcelains require investigation to facilitate clinical use. PURPOSE The purpose of this study was to assess the strength of ZrO(2) and a high-noble alloy with corresponding porcelains. MATERIAL AND METHODS Forty rectanglar (12 x 10 x 3 mm) and 20 cylindrical (5 x 5 mm) specimens of ZrO(2) (Lava) and high-noble alloy (Olympia) were fabricated for 4-point flexural testing and shear testing. IPS d.SIGN veneering porcelain for high-noble alloy and Lava Ceram, 2 mm thick, were fired, joining the 2 corresponding rectangles of high-noble alloy and ZrO(2) to create flexural test specimens. The same types of veneering porcelains, 3 mm in thickness, were fired on 1 side of the corresponding high-noble alloy and ZrO(2) cylinders to produce shear specimens. The flexural and shear specimens were divided into 4 groups (n=10); metal ceramic and ZrO(2) with and without thermal cycling. Thermal cycling was performed at 5 degrees C and 55 degrees C for 5000 cycles with a 20-second dwell time. Flexural and shear tests were performed using a universal testing machine. Fractures were characterized using a stereomicroscope and SEM. Data were analyzed with a 1-way ANOVA and Tukey HSD post hoc test (alpha=.05). RESULTS The ANOVA revealed a significant difference among flexural groups (P=.008) and among shear groups (P<.001). In flexure, the Tukey HSD post hoc test revealed a significant difference (P=.005) between metal ceramic thermal cycled and ZrO(2) thermal cycled groups, with a higher value of 91.01 (22.33) MPa for the metal ceramic group. In shear, the Tukey HSD post hoc test revealed a significant difference between metal ceramic and ZrO(2) groups, with a higher value of 82.00 (22.49) MPa for the metal ceramic group. Thermal cycling did not have a significant effect on flexure or shear strength. ZrO(2) specimens failed cohesively within the veneering porcelain. CONCLUSIONS There were no significant differences among the groups in flexure, except between thermal cycled metal ceramic and ZrO(2) groups. There was a significant difference between the metal ceramic and ZrO(2) groups in shear. Thermal cycling did not have a clear effect among different groups in both tests.

Impact strength of high density solid-state microcellular polycarbonate foams

The effect of density (relative densities 0.33 to 0.90) on the impact behavior of microcellular polycarbonate (PC) was investigated. Cell size and foaming gas content were also considered. Flexed-beam Izod impact tests were conducted and the impact strength of these foams appears to be a strong function of both density and cell size. The impact strength was observed to improve over the unprocessed polycarbonate’s impact strength for foams with relative densities of 60 percent and above. In terms of cell size, the impact strength increased with increasing cell size at a given density. @DOI: 10.1115/1.1339004#

Shear bond strengths of pressed and layered veneering ceramics to high-noble alloy and zirconia cores

STATEMENT OF PROBLEM Heat-pressed ceramics to metal alloys and zirconia have been available for some time. However, information regarding their shear bond strengths is limited. PURPOSE The purpose of this study was to evaluate the shear bond strengths of heat-pressed and layered ceramics with regard to their corresponding high-noble alloy and zirconia cores. MATERIAL AND METHODS Forty cylinders (approx. 5 mm in diameter) of high-noble alloy (Olympia) were cast and divided into 4 groups (n=10). Metal cylinders were veneered with ceramics to produce shear test specimens: Group PMI with IPS InLine POM; Group LMI with IPS InLine; Group PMC with Pulse press-to-metal; and Group LMC with Authentic Pulse Metal ceramic. Forty cylinders (approx. 5 mm in diameter) of zirconia (Lava) were obtained and divided into 4 groups (n=10). These cylinders were veneered with ceramics to produce shear test specimens: Group PZI with IPS e.max ZirPress; Group LZI with IPS e.max. Ceram; Group PZV with VITA PM9; and Group LZV with VITA VM9. The veneering ceramics, 3 mm in thickness, were either pressed or layered to their corresponding cylinders. Thermal cycling was performed at 5°C and 55°C for 20,000 cycles with a 20 second dwell time. Shear bond strength testing was conducted in a universal testing machine, and the failure strengths were recorded. Fracture surfaces were characterized visually, under a stereomicroscope, and with a scanning electron microscope (SEM). Data were analyzed using rank-based Kruskal-Wallis and Mann-Whitney tests with Bonferroni correction to adjust for multiple comparisons (α=.05). RESULTS For metal ceramic specimens, the mean (SD) shear bond strengths ranged from 37.8 (20.6) MPa to 66.4 (22.1) MPa. There were significant differences between Groups PMI and PMC and between Groups LMI and PMC, in which Groups PMI and LMI had significantly higher strength values than Group PMC (P=.041). For zirconia ceramic specimens, the mean (SD) shear bond strengths ranged from 30.03 (9.49) MPa to 47.2 (13.0) MPa, with Group LZV having a significantly higher shear bond strength value than Group LZI (P=.012). Half of the Group PZV specimens failed during thermal cycling, and Group PZV was, therefore, excluded from statistical analysis. For all shear bond strength testing specimens, cohesive failures in the veneering ceramics were observed. CONCLUSIONS For shear bond strength of veneering ceramics to high-noble alloy, there was no significant difference between pressing and layering with the same manufacturer. For shear bond strength of veneering ceramics to zirconia, there was no significant difference between the pressed and layered groups.

Accelerated aging characteristics of three yttria-stabilized tetragonal zirconia polycrystalline dental materials

STATEMENT OF PROBLEM Concerns have been expressed about the effect of aging on the mechanical properties of zirconia. PURPOSE The purpose of this study was to assess the accelerated aging characteristics of 3 commercially available yttria-stabilized tetragonal zirconia polycrystalline (Y-TZP) materials by exposing specimens to hydrothermal treatments at 134°C, 0.2 MPa and 180°C, 1.0 MPa in steam. MATERIAL AND METHODS Thin bars of Y-TZP from 3 manufacturers, Lava, Zirkonzahn, and Zirprime, n=30 for each brand (22 × 3 × 0.2 mm), were cut and ground from blocks and sintered according to the manufacturers specifications. Control specimens (n=10) for each brand were evaluated in the as-received condition. Experimental specimens were artificially aged at standard autoclave sterilization conditions,134°C at 0.2 MPa (n=5 per group at 50, 100, 150, and 200 hours) and standard industrial ceramic aging conditions, 180°C at 1.0 MPa (n=5 per group at 8, 16, 24, 28, and 48 hours). Tetragonal to monoclinic transformation was measured by using X-ray diffraction (XRD) for all groups. Flexural strength was measured in 4-point bending (ASTM1161-B) for all groups. Fracture surfaces were examined by scanning electron microscopy (SEM). Data were analyzed as a function of aging time. The statistical comparisons were based on the log value and 2-way ANOVA with heteroscedasticity-consistent standard errors used to compare mean strength among conditions (α=.05). RESULTS After 200 hours at 134°C and 0.2 MPa, flexural strength (SD) decreased significantly from 1156 (87.6) MPa to 829.5 (71) MPa for Lava; 1406 (243) MPa to 882.7 (91) MPa for Zirkonzahn; and 1126 (92.4) MPa to 976 (36.4) MPa for Zirprime with P<.001 for all 3 comparisons. After 200 hours at 134°C and 0.2 MPa, some tetragonal crystals transformed to the monoclinic phase. The relative XRD peak intensity of the monoclinic to tetragonal crystal phases increased from 0.07 to 1.82 for Lava, from 0.06 to 2.43 for Zirkonzahn, and from 0.05 to 0.53 for Zirprime. After 28 hours at 180°C and 1.0 MPa, all Lava and Zirkonzahn specimens spontaneously fractured during aging. The Noritake specimens were intact after 48 hours, and the flexural strength showed no significant change, 1156 (87.6) MPa to 1122 (108) MPa. The flexural strength decreased with an increase in the monoclinic phase. SEM micrographs revealed a transformed layer on the fracture surfaces. CONCLUSIONS Hydrothermal aging of Y-TZP can cause significant transformation from tetragonal to monoclinic crystal structure, which results in a statistically significant decrease in the flexural strength of thin bars. Although the strengths of all 3 Y-TZP materials are higher than other materials used for ceramic restorations, there are notable differences among them.

A comparative evaluation of the translucency of zirconias and lithium disilicate for monolithic restorations

STATEMENT OF PROBLEM Studies comparing the translucency of zirconias and lithium disilicates are limited. PURPOSE The purpose of this in vitro study was to measure the translucency of recently developed translucent zirconias and compare them with lithium disilicate. MATERIAL AND METHODS Five types of zirconia, Prettau Anterior (Zirkonzahn GmbH), BruxZir (Glidewell Laboratories), Katana HT, Katana ST, and Katana UT (Kurary Noritake Dental Inc), and 1 type of lithium disilicate, e.max CAD LT (Ivoclar Vivadent AG), were assessed. Non-colored zirconia test specimens (n=5) were prepared as rectangles with dimensions of 15×10×0.5 and 15×10×1.0 mm. The shade of lithium disilicate was B1. A spectrophotometer (Evolution 300 UV-Vis) with an integrating sphere was used to evaluate the total transmittance of light as a percentage (Tt%) at a wavelength of 555 nm for comparison among groups. The Welch robust test for equality of means was used to compare group means (α=.025) and post hoc pairwise comparisons among groups were performed with the Dunnett T3 method. RESULTS For the 0.5 mm thickness groups, the Tt% was 31.90 ±0.49 for Prettau Anterior, 28.82 ±0.22 for BruxZir, 28.49 ±0.14 for Katana HT, 31.67 ±0.24 for Katana ST, 33.73 ±0.13 for Katana UT, and 40.32 ±0.25 for e-max CAD LT. Post hoc tests indicated that all groups were significantly different from each other, except for between BruxZir and Katana HT, and between Prettau Anterior and Katana ST. Katana UT was significantly more translucent than all other zirconias, and e-max CAD LT was significantly more translucent than all zirconias. For the 1.0 mm thickness groups, the Tt% was 22.58 ±0.41 for Prettau Anterior, 20.13 ±0.22 for BruxZir, 20.18 ±0.39 for Katana HT, 21.86 ±0.39 for Katana ST, 23.37 ±0.27 for Katana UT, and 27.05 ±0.56 for e-max CAD LT. Post hoc tests indicated that all materials were significantly different from each other, except for between BruxZir and Katana HT, and among Prettau Anterior, Katana ST and Katana UT which were significantly more translucent than all other zirconias and less translucent than e-max CAD LT. CONCLUSION At a thickness of 0.5 mm, Katana UT was significantly more translucent than all other zirconias, and e-max CAD LT was significantly more translucent than all zirconias. At a thickness of 1.0 mm, Prettau Anterior, Katana ST, and Katana UT were significantly more translucent than all other zirconias and less than e-max CAD LT.

In vitro assessment of three types of zirconia implant abutments under static load

STATEMENT OF PROBLEM Although various zirconia abutments have been introduced, insufficient data exist regarding the maximum load capacity of internal tri-channel connection zirconia implant abutments with various implant-abutment interfaces. PURPOSE The purpose of this in vitro study was to compare the maximum load capacity of 3 different types of internal tri-channel connection zirconia abutments and to assess their mode of failure. MATERIAL AND METHODS The study investigated 3 groups (n=20) of zirconia implant abutments with different implant-abutment interfaces. Group AllZr consisted entirely of zirconia (Aadva CAD/CAM Zirconia Abutment), group FrZr of a titanium insert friction-fitted to the zirconia abutment component (NobelProcera Abutment Zirconia), and group BondZr of a titanium insert bonded to the zirconia abutment component (Lava Zirconia abutment). All the abutments were thermal cycled for 20 000 cycles between 5°C and 55°C. Sixty test implants made of titanium (Dummy NobelReplace) were embedded in autopolymerizing acrylic resin, and 60 zirconia copings (Lava Zirconia) with a uniform thickness of 2.0 mm were fabricated and bonded to the abutments. A universal testing machine was used to statically load all the specimens at a crosshead speed of 1 mm/min. The maximum load was recorded and used as the failure load. The fractured specimens were collected and representative specimens were studied with a stereomicroscope and scanning electron microscope (SEM). One-way ANOVA and post hoc comparisons with the Tukey HSD tests were used for statistical analysis (α=.05). RESULTS The mean (SD) maximum load capacity was 484.6 (56.6) N for NobelProcera, 503.9 (46.3) N for Aadva, and 729.2 (35.9) N for Lava abutments. The maximum load capacity of Lava abutments was significantly higher than that of Aadva or NobelProcera (P< 05). No significant difference between Aadva and NobelProcera abutments was noted. The mode of failure among the Aadva, NobelProcera, and Lava abutments was different. CONCLUSIONS With standard diameter internal tri-channel connection implants, the maximum load capacity of the Lava abutment was significantly higher than that of the Aadva or NobelProcera abutment. No significant difference in maximum load capacity was noted between Aadva and NobelProcera abutments. However, the fracture behavior of all 3 abutments was different.

Effect of hydrothermal degradation on three types of zirconias for dental application

STATEMENT OF PROBLEM Concern has been expressed with regard to hydrothermal aging of yttria-stabilized tetragonal zirconia polycrystalline. PURPOSE The purpose of this study was to assess the accelerated aging characteristics of a new yttria-stabilized tetragonal zirconia polycrystalline material and 2 commercially available yttria-stabilized tetragonal zirconia polycrystalline materials by exposing specimens to hydrothermal treatments in steam at 134°C, 0.2 MPa, and at 180°C, 1.0 MPa. MATERIAL AND METHODS Thin bars of zirconia: Prettau, Zirprime, and a new zirconia, ZirTough, n = 55 for each brand (22 × 3 × 0.2 mm) were cut and ground from blocks sintered according to the manufacturers specifications. The control specimens for each group were evaluated in the nonaged condition, and their chemical composition was measured with energy dispersive spectroscopy. The experimental specimens were artificially aged under standard autoclave sterilization conditions, 134°C at 0.2 MPa (n = 5 per group at 5, 50, 100, 150, and 200 hours), and under standard industrial ceramic aging conditions, 180°C at 1.0 MPa (n = 5 per group at 8, 16, 24, and 48 hours). The tetragonal to monoclinic transformation was measured by using x-ray diffraction for all groups. Flexural strength was measured with a 4-point bend test (ASTM 1161-B) for all the groups, and the fracture surfaces were examined with scanning electron microscopy. The data were analyzed as a function of aging time. To test for an aging effect on the flexural strength and the monoclinic-tetragonal ratio, a 1-way ANOVA (with heteroscedasticity-consistent standard errors) was used to test for a general time effect. For the analyses of the monoclinic-tetragonal ratio, the same specimens were used at 0 hours and after aging, and the data were analyzed with an ANOVA for an incomplete block design. The relationship between flexural strength and monoclinic-tetragonal ratio was assessed with the Spearman rank correlation coefficient based on the average value at each aging. RESULTS After 200 hours at 134°C and 0.2 MPa, the flexural strength decreased from a mean (standard deviation) of 1328 ± 89.9 MPa to all fractured during aging for Prettau (P < .001); 1041 ± 130 to 779 ± 137 MPa for Zirprime (P = .<.001) and 1436 ± 136 to 1243 ± 101 MPa for ZirTough (P = .017). After 200 hours at 134°C and 0.2 MPa, a portion of the tetragonal crystals transformed to the monoclinic phase in all specimens. The mean (standard deviation) monoclinic phase fraction increased from 3.08% ± 0.28% to 78.8% ± 2.0% for Prettau, 1.95% ± 0.48% to 74.8% ± 0.52% for Zirprime, and 12.4% ± 0.60% to 31.4% ± 4.4% for ZirTough (all P < .001). After 16 hours at 180°C and 1.0 MPa, all Prettau specimens had spontaneously fractured during aging. The Zirprime and ZirTough specimens were intact after 48 hours at 180°C and 1.0 MPa, and the mean (standard deviation) flexural strength had decreased from 1041 ± 130 MPa to 595 ± 88.4 MPa for Zirprime and 1436 ± 136 MPa to 1068 ± 76.8 MPa for ZirTough (all P < .001). The mean (standard deviation) monoclinic phase fraction increased from 3.08% ± 0.28% to 79.0% ± 0.13% for Prettau, from 1.95% ± 0.48% to 68.1% ± 4.4%, for Zirprime, and from 12.4% ± 0.60% to 39.5% ± 5.56% for ZirTough (all P<.001). The flexural strength decreased with an increase in the monoclinic phase for all the groups (Spearman rank correlation coefficients, -0.71 to -1.0). Scanning electron microscope micrographs revealed a transformed layer on the fracture surfaces. The decrease in flexural strength was related to the increase in monoclinic phase from long-term degradation. CONCLUSION Hydrothermal aging of zirconia caused a statistically significant decrease in flexural strength of thin bars of zirconia, which was the result of the transformation from tetragonal to monoclinic crystal structure. ZirTough exhibited the least decrease in strength and smallest amount of monoclinic phase after aging.

Highly Sensitive Built-In Strain Sensors for Polymer Composites: Fluorescence Turn-On Response through Mechanochemical Activation.

A new class of rationally designed mechanophores is developed for highly sensitive built-in strain sensors in polymer composites. These mechanophores are designed to regenerate the π-conjugation pathway between the electron donor and electron acceptor by force-induced cleavage of the covalent bond to form a fluorescent dipolar dye.