Brian H. West

Studies of Diesel Engine Particle Emissions During Transient Operations Using an Engine Exhaust Particle Sizer

Diesel engine particle emissions during transient operations, including emissions during FTP transient cycles and during active regenerations of a NOx adsorber, were studied using a fast Engine Exhaust Particle Sizer (EEPS). For both fuels tested, a No. 2 certification diesel and a low sulfur diesel (BP-15), high particle concentrations and emission rates were mainly associated with heavy engine acceleration, high speed, and high torque during transient cycles. Averaged over the FTP transient cycle, the particle number concentration during tests with the certification fuel was 1.2e8/cm3, about four times the particle number concentration observed during tests using the BP-15 fuel. The effect of each engine parameter on particle emissions was studied. During tests using BP-15, the particle number emission rate was mainly controlled by the engine speed and torque, whereas for Certification fuel, the engine acceleration also had a strong effect on number emission rates. The effects of active regenerations of a diesel NOx adsorber on particle emissions were also characterized for two catalyst regeneration strategies: Delayed Extended Main (DEM) and Post 80 injection (Post80). Particle volume concentrations observed during DEM regenerations were much higher than those during Post80 regenerations, and the minimum air to fuel ratio achieved during the regenerations had little effect on particle emission for both strategies. This study provides valuable information for developing strategies that minimize the particle formation during active regenerations of NOx adsorbers.

Fuel Economy and Emissions of the Ethanol-Optimized Saab 9-5 Biopower

Saab Automobile recently released the BioPower engines, advertised to use increased turbocharger boost and spark advance on ethanol fuel to enhance performance. Specifications for the 2.0 liter turbocharged engine in the Saab 9-5 Biopower 2.0t report 150 hp (112 kW) on gasoline and a 20% increase to 180 hp (134 kW) on E85 (nominally 85% ethanol, 15% gasoline). While FFVs sold in the U.S. must be emissions certified on Federal Certification Gasoline as well as on E85, the European regulations only require certification on gasoline. Owing to renewed and growing interest in increased ethanol utilization in the U.S., a European-specification 2007 Saab 9-5 Biopower 2.0t was acquired by the Department of Energy and Oak Ridge National Laboratory (ORNL) for benchmark evaluations. Results show that the vehicle’s gasoline equivalent fuel economy on the Federal Test Procedure (FTP) and the Highway Fuel Economy Test (HFET) are on par with similar U.S.-legal flex-fuel vehicles. Regulated and unregulated emissions measurements on the FTP and the US06 aggressive driving test (part of the supplemental FTP) show that despite the lack of any certification testing requirement in Europe on E85 or on the U.S. cycles, the vehicle is within Tier 2, Bin 5 emissions levels (note that full useful life emissions have not been measured) on the FTP, and also within the 4000 mile (6400 km) US06 emissions limits. Emissions of hydrocarbon-based hazardous air pollutants are higher on Federal Certification Gasoline while ethanol and aldehyde emissions are higher on ethanol fuel. The advertised power increase on E85 was confirmed through acceleration tests on the chassis dynamometer as well as on-road.

Assessing Reductant Chemistry During In-Cylinder Regeneration of Diesel Lean NOx Traps

Lean NOx Trap (LNT) catalysts are capable of reducing NOx in lean exhaust from diesel engines. NOx is stored on the catalyst during lean operation; then, under rich exhaust conditions, the NOx is released from and reduced by the catalyst. The process of NOx release and reduction is called regeneration. One method of obtaining the rich conditions for regeneration is to inject additional fuel into the engine cylinders while throttling the engine intake air flow to effectively run the engine at rich air:fuel ratios; this method is called “in-cylinder” regeneration. In-cylinder regeneration of LNT catalysts has been demonstrated and is a candidate emission control technique for commercialization of light-duty diesel vehicles to meet future emission regulations. In the study presented here, a 1.7-liter diesel engine with a LNT catalyst system was used to evaluate in-cylinder regeneration techniques. Characterization of the exhaust reductant chemistry during in-cylinder regeneration was performed. The effects of various injection strategies and fuels and the resulting exhaust chemistry on the performance of the LNT catalyst were analyzed. In addition, exhaust species measurement of NOx and select reductants were performed inside of the catalyst cells with a capillary-based mass spectrometry technique. The effect of various injection parameters on exhaust chemistry species and LNT performance are discussed. Results indicate that fuel chemistry does affect engine-out hydrocarbon (HC) species, but not engine-out carbon monoxide (CO) or hydrogen (H2) generation. Higher engine-out CO and H2 correlate to improved NOx reduction, irrespective of HCs.

Effects of Mid-Level Ethanol Blends on Conventional Vehicle Emissions

Tests were conducted during 2008 on 16 late-model, conventional vehicles (1999 through 2007) to determine short-term effects of mid-level ethanol blends on performance and emissions. Vehicle odometer readings ranged from 10,000 to 100,000 miles, and all vehicles conformed to federal emissions requirements for their federal certification level. The LA92 drive cycle, also known as the Unified Cycle, was used for testing as it was considered to more accurately represent real-world acceleration rates and speeds than the Federal Test Procedure (FTP) used for emissions certification testing. Test fuels were splash-blends of up to 20 volume percent ethanol with federal certification gasoline. Both regulated and unregulated air-toxic emissions were measured. For the aggregate 16-vehicle fleet, increasing ethanol content resulted in reductions in average composite emissions of both NMHC and CO and increases in average emissions of ethanol and aldehydes. Changes in average composite emissions of NMOG and NOX were not statistically significant. By segregating the vehicle fleet according to power-enrichment fueling strategy, a better understanding of ethanol fuel-effect on emissions was realized. Vehicles found to apply longterm fuel trim (LTFT) to power-enrichment fueling showed no statistically significant fuel effect on NMOG, NMHC, CO or NOX. For vehicles found to not apply LTFT to power-enrichment, statistically significant reductions in NMHC and CO were observed, as was a statistically significant increase in NOX emissions. Effects of ethanol on NMOG and NMHC emissions were found to also be influenced by power-to-weight ratio, while the effects on NOX emissions were found to be influenced by engine displacement.

Effects of Intermediate Ethanol Blends on Legacy Vehicles and Small Non-Road Engines, Report 1 - Updated

Intended for policymakers and others who make decisions about, and set guidelines for, the proper use of intermediate ethanol blends such as E20 in both vehicle engines and other engine types.

Nitrogen Selectivity in Lean NOx Trap Catalysis with Diesel Engine In-Cylinder Regeneration

NOx emissions have traditionally been difficult to control from diesel engines; however, lean NOx trap catalysts have been shown to reduce NOx emissions from diesel engines by greater than 90% under some conditions. It is imperative that lean NOx traps be highly selective to N 2 to achieve the designed NOx emissions reduction. If selectivity for NOx reduction to NH 3 or N 2 O is significant then, ultimately, higher levels of pollution or greenhouse emissions will result. Here studies of the N 2 selectivity of lean NOx trap regeneration with in-cylinder techniques are presented. Engine dynamometer studies with a light-duty engine were performed, and a lean NOx trap in the exhaust system was regenerated by controlling in-cylinder fuel injection timing and amounts to achieve rich exhaust conditions. NH 3 and N 2 O emissions were analyzed with FTIR spectroscopy. Both engine and bench experiments show that excess reductant delivery during regeneration leads to high NH 3 emissions and poor N 2 selectivity. Specific design of in-cylinder regeneration techniques that minimize excess reductant or allow O 2 purge can optimize N 2 selectivity of the lean NOx trap catalyst.

Catalyzed Diesel Particulate Filter Performance in a Light-Duty Vehicle

Light-duty chassis dynamometer driving cycle tests were conducted on a Mercedes A170 diesel vehicle with various sulfur-level fuels and exhaust emission control systems. Triplicate runs of a modified light-duty federal test procedure (FTP), US06 cycle, and SCO3 cycle were conducted with each exhaust configuration and fuel. Ultralow sulfur (3-ppm) diesel fuel was doped to 30- and 150ppm sulfur so that all other fuel properties remained the same. The fuels used in these experiments met the specifications of the fuels from the DECSE (Diesel Emission Control Sulfur Effects) program. Although the Mercedes A170 vehicle is not available in the United States, its emissions in the as tested condition fell within the U.S. Tier 1 full useful life standards with the OEM catalysts installed. Tests with the OEM catalysts removed showed that the OEM catalysts reduced PM emissions from the engine-out condition by 30–40% but had negligible effects on NOx emissions. Fuel sulfur level had very little effect on the OEM catalyst performance. A prototype catalyzed diesel particulate filter (CDPF) mounted in an underfloor configuration reduced particulate matter emissions by more than 90% compared to the factory emissions control system. The results show that the CDPF did not promote any significant amounts of SO2to-sulfate conversion during these light-duty drive cycles.

Tribological Bench and Engine Dynamometer Tests of a Low Viscosity SAE 0W-16 Engine Oil Using a Combination of Ionic Liquid and ZDDP as Anti-Wear Additives

We have previously reported an oil-miscible phosphonium-organophosphate ionic liquid (IL) with effective anti-wear functionality when added to a base oil by itself or combined with a conventional zinc dialkyldithiophosphate (ZDDP) for a synergistic effect. In this research, we investigated whether this synergy manifests in formulated engine oils. An experimental SAE 0W-16 engine oil was generated using a combination of IL and ZDDP with equal phosphorus contribution. The prototype engine oil was first evaluated using tribological bench tests: anti-wear performance in boundary lubrication and friction behavior (Stribeck curves) in elastohydrodynamic, mixed, and boundary lubrication. The forthcoming standard Sequence VIE engine dynamometer test was then conducted to demonstrate improved fuel economy. Results were benchmarked against those of another experimental engine oil with almost the same formulation except using ZDDP only without the IL (similar total phosphorus content) and a baseline SAE 20W-30 engine oil. The IL-ZDDP formulation consistently outperformed the ZDDP-only formulation and the results from the bench and engine tests are well correlated.

Effect of Air Filter Condition on Diesel Vehicle Fuel Economy

Proper maintenance can help vehicles perform as designed, positively affecting fuel economy, emissions, and overall driveability. This paper addresses the issue of whether air filter replacement improves fuel economy. Described are measured results for increasing air filter pressure drop in turbocharged diesel-engine-powered vehicles, with primary focus on changes in vehicle fuel economy but also including emissions and performance. Older studies of carbureted gasoline vehicles have indicated that replacing a clogged or dirty air filter can improve vehicle fuel economy and, conversely, that a dirty air filter can be significantly detrimental to fuel economy. In contrast, a recent study showed that the fuel economy of modern gasoline vehicles is virtually unaffected by filter clogging due to the closed loop control and throttled operation of these engines. Because modern diesel engines operate without throttling (or with minimal throttling), a different result could be anticipated. The effects of clogged air filters on the fuel economy, acceleration, and emissions of three late model turbocharged diesel-powered vehicles were examined. The vehicles were powered by turbocharged diesel engines with different displacements and engine designs. The results reveal rather low sensitivity of these modern diesel vehicles to air filter condition.

Limitations and Recommended Practice In the Use of Compression and Leak-Down Tests to Monitor Gradual Engine Degradation

Compression and leak-down tests are frequently used to identify and diagnose failed engine power cylinders. It is also often desirable in research and testing programs to use these tests to monitor incremental changes in cylinder leakage. This paper investigates whether these tests are adequate in their present form to monitor incremental changes in cylinder leakage. Results are presented from two vehicle fleets at two test sites. Compression and leak-down tests were conducted on these fleets periodically during a mileage accumulation study. The results were used to establish the variability inherent in the compression and leak-down test processes. Comparisons between the results at the initial mileage test for the study vehicles with those at the final mileage test are shown to be largely within the uncertainty established for repeat assessments. The relative overlap in the magnitude of leakage changes and measurement uncertainty shows that the leak-down and compression tests are not useful in their present forms for monitoring incremental changes in engine leakage. Recommendations for reducing the variability of the leak-down test, perhaps making it useful for future studies, are presented.