Byung-Dae Park

Characterization of anatomical features and silica distribution in rice husk using microscopic and micro-analytical techniques

Abstract Rice husk is a by-product of rice milling process, and a great resource as a raw biomass material for manufacturing value-added composite products. One of the potential applications is to use rice husk as filler for manufacturing lignocellulosic fiber–thermoplastic composites. This study was conducted to examine the silica distribution in rice husk in preparation to use it as reinforcing filler for thermoplastic polymers. Microscopic techniques, such as light microscopy, scanning electron microscopy and field-emission SEM (FE-SEM) were used to observe the surface and internal structure of rice husk. Microscopic examination showed that two main components of husk, lemma and palea consisted of outer epidermis, layers of fibers, vascular bundles, parenchyma cells, and inner epidermis, in sequence from the outer to the inner surface. Histochemical staining showed that epidermal and fiber cell walls were lignified, and the walls of parenchyma and lower epidermal cells were not lignified. The outer epidermal walls were extremely thick, highly convoluted and lignified. The outer surface of both lemma and palea were conspicuously ridged. The energy dispersive X-ray micro-analysis attached to the FE-SEM provided information on the distribution of silica in the husk. Most of the silica was present in the outer epidermal cells, being particularly concentrated in the dome-shaped protrusions. These observations provided valuable background information on the organization of husk tissues and the distribution of silica, which will help optimize processes related to the use of rice husk for making lignocellulosic fiber–thermoplastic composites in our future work.

Adhesive performance of woods treated with alternative preservatives

The extended use of woods treated with traditional or alternative preservatives for exterior applications requires an assessment of wood adhesive performance. This study attempts to evaluate the performance of wood adhesives for woods treated with various waterborne preservatives. Two softwood species, i.e. Korean pine (Pinus koraiensis Sieb. et Zucc.) and Japanese Larch (Larix leptolepis [Sieb. et Zucc.] Gordon) were treated with copper–chrome–arsenic (CCA), CB-HDO, or copper azole (CY), and then bonded with four different wood adhesives such as urea–melamine–formaldehyde (UMF) resin, melamine–formaldehyde (MF) resin, phenol–formaldehyde (PF) resin, and resorcinol–formaldehyde (RF) resin. The performance of these adhesives was evaluated by measuring the dry shear strength of adhesive-bonded wood block on compression. Both UMF and MF resins produced a relatively strong adhesive strength for CY-treated pine and larch woods. The PF resin also produced good bond strength when bonded with either larch wood treated with CY or pinewood treated with CB-HDO. The best result was obtained when the CB-HDO-treated woods were bonded with RF resin. For a better bond strength development, a proper combination of adhesive, preservative, and wood species should be selected by taking into consideration of the characteristics of these three parameters as well as their interactions.

Urea-formaldehyde resin penetration into Pinus radiata tracheid walls assessed by TEM-EDXS

Abstract This paper reports a new method of detecting urea-formaldehyde (UF) resin penetration into the cell walls of radiata pine (Pinus radiata D. Don) by means of transmission electron microscopy (TEM) in combination with energy-dispersive X-ray spectroscopy (EDXS). The quantifications of penetrated UF resin in the ultrathin cuts of cell walls were realized by detecting nitrogen (N) element by TEM-EDXS. Both line scan and area mapping revealed N in cell walls in contact with resin-filled lumens but not in those in contact with empty lumens. Thus, UF resin had penetrated the cell walls from the lumen side.

Analysis of the hydrolysates from cured and uncured urea-formaldehyde (UF) resins with two F/U mole ratios

Abstract Uncured and cured urea-formaldehyde (UFcured) resins prepared with formaldehyde/urea (F/U) mole ratios of 1.0 and 1.2 and at the catalyst levels of 1, 2 and 3% NH4Cl were hydrolyzed for 5, 15 and 30 min and the degradation products were evaluated using gel permeation chromatography, Fourier-transform infrared (FTIR) and liquid carbon-13 nuclear magnetic resonance (13C-NMR) spectroscopies. The molar masses of the degradation products, their functional groups and structures were determined. An extended hydrolysis time and higher catalyst levels resulted in compounds with higher molar masses. Similar functional groups and distribution of chemical species were found by both FTIR and 13C-NMR spectroscopies in the hydrolysates of UFcured, indicating water hydrolysis of hydroxymethyl groups and then methylene linkages. Methylene linkages and mono- and tri-hydroxymethyl ureas were mainly responsible for the liberation of formaldehyde from UFcured during hydrolysis. The indicated compounds are believed to contribute to the long-term release of formaldehyde from the resins. This is the first systematic report on the composition of UFcured hydrolysates.

Microstructure of Cured Urea-Formaldehyde Resins Modified by Rubber Latex Emulsion after Hydrolytic Degradation

ABSTRACT This study investigated microstructural changes of cured urea-formaldehyde (UF) resins mixed with aqueous rubber latex emulsion after intentional acid etching. Transmission electron microscopy (TEM) was used in order to better un-derstand a hydrolytic degradation process of cured UF resins responsible for the formaldehyde emission from wood-based composite panels. A liquid UF resin with a formaldehyde to urea (F/U) molar ratio 1.0 was mixed with a rubber latex emulsion at three different mixing mass ratios (UF resin to latex = 30:70, 50:50, and 70:30). The rate of curing of the liquid modified UF resins decreased with an increase of the rubber latex proportion as determined by differential scanning calorimetry (DSC) measurement. Ultrathin sections of modified and cured UF resin films were exposed to hydrochloric acid etching in order to mimic a certain hydrolytic degradation. TEM observation showed spherical particles and various cavities in the cured UF resins after the acid etching, indicating that the acid etching had hydrolytically degraded some part of the cured UF resin by acid hydrolysis, also showing spherical particles of cured UF resin dispersed in the latex matrix. These results suggested that spherical structures of cured UF resin might play an important role in hindering the hydrolysis degradation of cured UF resin.