Byung-Geol Kim

The Drawing Properties of Aluminum Wire in Aged Overhead Conductor

The new recycling technology for aged aluminum wires in overhead conductor have been carried out. We are attempting to develop remanufacturing method for them for more effective way of recycling in stead of its conventional remelting process. The drawing process of aged aluminum wires play a role in remanufacture process. Drawing process was performed under lubricant. The speed of drawing was between 500 m/min and 1,000 m/min. These machines have 11 or 12 dies house for breakdown of the feedstock. Material of the die is tungsten carbide and they have generally 25% reduction ratio. The paper investigates the mechanical properties during drawing process of aged aluminum wire. The results of tensile tests and microscopic analysis were discussed to underscore the hardening features of drawing aluminum wire. Various graphs are presented accompanied by discussion about their relevance on the process.

The Recycling Technology for Aged Aluminum Wire in Overhead Conductor

The new recycling technology for aged aluminum wires in overhead conductor has been carried out. The authors are attempting to develop remanufacturing method for them for more effective way of recycling in stead of its conventional remelting process. The new recycling technology for aged aluminum wire in overhead conductor was composed of four steps in different develop process, destranding process for conductor, surface cleaning process, welding process and drawing process for aluminum wire. This paper investigates the properties during recycle process of aged aluminum wire. The results of microscopic analysis and mechanical properties were discussed to underscore recycling aluminum wire. Various graphs are presented accompanied by discussion about their relevance on the process. In conclusion, we confirmed the possibility of remanufacturing technique by using new process.

The Cold Welding Properties for Al Wire of Aged Overhead Conductor

The new recycling technology for aged Aluminum wires in overhead conductor have been carried out. We are attempting to develop remanufacturing method for them for more effective way of recycling in stead of its conventional remelting process. The weld of aged aluminum wires play a vital role in remanufacture process. The paper investigates the mechanical properties during cold welding process of aged Aluminum wire. The tensile tests and microscopic analysis results are discussed to underscore the hardening features of welded aluminum wire. Various graphs are presented accompanied by discussion about their relevance on the process.

Mechanical and Electrical Properties of Aluminum Wires of ACSR Conductors due to Forest Fire

Forest fire can cause a serious damage to overhead conductors. Therefore, detailed investigation on the changes of mechanical and electrical properties of damaged conductors should be carried out to understand the effect of forest fires on conductors. This is of critical importance in maintaining transmission line safely. This paper examines the changes of mechanical and electrical properties of flame exposed conductor. Tensile strength (TS) decreased according to increase of forest fire temperature and conductivity changed according to forest fire temperature. Specimens were aluminum conductors of aluminium conductor steel reinforced (ACSR) 410, 240, 480 . In this paper, the electrical and mechanical characteristics of forest fires exposed overhead conductors depending on the diameter of aluminum conductors are presented. It was possible to estimate the degree of deterioration caused by forest fires. The detailed results are given in the paper.

Temperature and Load Change behavior of Overhead Conductor under loading current due to Forest Fire

The authors have published several technical reports on the deterioration of conductor due to forest fire in series so far. This is because even we have been experiencing hundreds of forest fires every year, no systematic research on conductor which is very vulnerable to fire have been fulfilled. This paper describes the sag-tension behavior of conductor under loading current normally when only partial area of a long conductor is exposed to fire. Temperatures of Overhead Conductor were different with measurement position. When the partial area of conductor was heated up to , 20 % of permanent tension loss was observed. This results in the increase of sag of 1.5 m when span is 300 m. The other results will be presented in the text.

The Effects of Elastic Modulus Coefficient and Linear Expansion Coefficient of Overhead Conductor on Sag Behavior

The effects of elastic modulus coefficient and linear expansion coefficient of overhead distribution power line(ACSR ) on sag behavior in distribution line have been investigated to clarify the difference between specification and experimental level. The elastic modulus coefficients of Al wire and steel wire were , respectively Therefore, the computational composition elastic modulus coefficient of the power line was , while that of experimentally measured was . As a result, we found that elastic modulus coefficient which was experimentally measured was higher than that of computational by 8.7 %. However, when planner designs the sag of disoibution line, the elastic modulus coefficient of power line should be generally adopted. These two different using values lead to the sag difference of 0.62 m. The other results will be discussed.

Mechanical and Electrical Properties of Overhead Conductor due to Forest Fire

Forest Fire can cause a serious damage to overhead conductors. Therefore, the detailed investigation for the changes of mechanical and electrical properties of damaged conductors should be carried out to understand the effect of forest fires on conductors. This is very much important to maintain transmission line safely. Especially, this paper describes the changes of mechanical and electrical properties of flame exposed conductor. Overhead conductors temperature were almostly 5565% of ambient temperature. Tensile Strength decreased according to incerase of Forest Fire temperature. The detailed will be given in the text.

Study on Tension and Thermal Properties of Corrosive-fractured Steel Sleeve

According to previous report, aged sleeves of old transmission line showed several defaulted installation patterns, which was biased or corrosive-fractured of steel sleeve installed cases. These defects can cause serious accidents such as rapid increasing of sag or falling out of overhead conductor from sleeves. Consequently, the defects lead to the major power outage. Corrosion of steel sleeve is a typical defect by aging of sleeves. And it occupied almost 25 percent of investigated aged sleeves. This paper studied thermal properties and tension for ACSR conductor in case of fractured steel sleeve model by corrosion. The temperature distribution within overhead conductor has a specific gradient. Thermal properties of splice connectors(sleeve and clamp) showed normal behavior. However, mechanical properties were worse than normal sleeves. The detailed results were presented in the text.

The Effect of Zr Element on the Properties of Continuous Casting and Rolling Materials for Al - 0.11 wt.%Fe Alloy

In order to develop non-heated STAl(super thermal resistant Aluminum alloy) for ampacity gain conductor, the systematic research was carried out. Especailly, the effect of a very small amount of Zr, Sc element in EC grade Al ingot on mechanical and electrical properties was our priority. As a result, it was found that the strength and recrystallization temperature of designed alloy was gradually increased with Zr, Sc addition up to 0.3 wt.%. However, the electric conductivity showed no drastic change. The tensile strength and recrystalliztion temperature, and , was obtained at 0.3 wt.% Zr, Sc addition, respectively. Particles of the and phase affected the ambient and elevated-temperature strength of the alloys.

The Aging Behavior of Overhead Conductor due to Forest Fire

Because forest fire can give a serious damage to overhead conductors, the thorough understanding about aging behavior of burned conductor is very important in maintaining the transmission line safely. Therefore, a systematic investigation was carried out by heating method. As the heating temperature increases, drastic change of tensile strength of Al wire due to the softening of Al wire occurred. When Al wire is exposed to the flame(about ) during only 13 seconds, the remained tensile strength of Al wire showed under 90 %. The detailed results will be given in the text.