C. Maurice Balik

Correlated electrical conductivity and mechanical property analysis of high-density polyethylene filled with graphite and carbon fiber

Abstract The development of conductive polymer composites remains an important endeavor in light of growing energy concerns. In the present work, graphite (G), carbon fiber (CF) and G/CF mixtures are added to high-density polyethylene (HDPE) to discern if mixed fillers afford appreciable advantages over single fillers. The effects of filler type and composition on electrical conductivity, composite morphology and mechanical properties have been examined and correlated to establish structure–property relationships. The threshold loading levels required for G and CF to achieve measurable conductivity in HDPE have been identified. Addition of CF to HDPE/G composites is found to increase the conductivity relative to that of HDPE/G composites at the same filler concentration. This observed increase depends on CF length and becomes more pronounced at and beyond the threshold loading of the HDPE/G composite. Scanning electron microscopy is employed to elucidate the morphology of these multicomponent composites, whereas dynamic mechanical analysis reveals that filler concentration, composition and CF length impact both the magnitude and temperature dependence of the dynamic storage modulus.

Bridged double percolation in conductive polymer composites: an electrical conductivity, morphology and mechanical property study

Conductive polymer composites are ubiquitous in technological applications and constitute an ongoing topic of tremendous commercial interest. Strategies developed to improve the level of electrical conductivity achieved at a given filler concentration have relied on double-percolated networks induced by immiscible polymer blends, as well as mixtures of fillers in a single polymer matrix, to enhance interparticle connectivity. In this work, we combine these two strategies by examining quaternary composites consisting of high-density polyethylene (HDPE), ultrahigh molecular weight polyethylene (UHMWPE), graphite (G) and carbon fiber (CF). On the basis of our previous findings, we examine the electrical conductivity, morphology, thermal signature and mechanical properties of HDPE/UHMWPE/G systems that show evidence of double percolation. Upon addition of CF, tremendous increases in conductivity are realized. The mechanism by which this increase occurs is termed bridged double percolation to reflect the role of CF in spanning non-conductive regions and enhancing the continuity of conductive pathways. At CF concentrations above the percolation threshold concentration, addition of G promotes increases in conductivity and dynamic storage modulus in which the conductivity increases exponentially with increasing modulus.

Effects of graphite content on the morphology and barrier properties of poly(vinylidene fluoride) composites

Abstract We have performed a series of morphology and CO2-probe diffusion analyses to ascertain the existence and composition dependence of voids in graphite/poly(vinylidene fluoride) composites both above and below the graphite percolation threshold, as determined from electrical conductivity measurements. Sorption data indicate that, with increasing graphite loading: (i) the diffusivity of CO2 in the composite material decreases; and (ii) the volume fraction of voids in the material increases. Differential scanning calorimetry reveals that polymer crystals nucleate heterogeneously on graphite particles and that samples containing graphite have higher degrees of crystallinity than the neat polymer. Crystallinity effects appear to dominate barrier properties at low graphite loadings, while porosity effects dominate at high graphite loadings. Our results strongly suggest that, although voids in these composites are probably associated with relatively poor adhesion along graphite/polymer interfaces, the voids are also discrete (i.e. they do not form a continuous network, even if the graphite particles do).

Surface modification of chlorobutyl rubber by plasma polymerization

Radio frequency (r.f.) plasma polymerization of vinylidene fluoride (CH 2 =CF 2 ) has been used to modify the surface properties of chlorobutyl rubber. FTIR-ATR spectra of the treated rubbers and transmission spectra of plasma polymer films on NaCl windows indicated that as power increased the F/H ratio decreased. SIMS tests supported the FTIR results, and showed that the decrease in the F/H ratio was due to a decrease in the amount of F and an increase in the amount of H in the plasma polymer. Sliding friction measurements showed a reduction in the coefficient of friction (μ) from 3.7 for the untreated rubber to values ranging between 0.4 and 1.9 for the plasma-treated rubbers. There did not appear to be any correlation between the coefficient of friction and plasma power or monomer flow rate, and the average coefficient of friction for the plasma-treated samples was 0.9, which was lower than a commercially used silicone oil treatment (μ = 1.1-1.3 ). Repetitive sliding friction tests showed that the plasma- and silicone oil treated-chlorobutyl rubbers had the similar lubricating lifetimes.