Cari R. Bryant

A Computational Technique for Concept Generation

Few computational tools exist to assist designers during the conceptual phase of design, and design success is often heavily weighted on personal experience and innate ability. Many well-known methods (e.g. brainstorming, intrinsic and extrinsic searches, and morphological analysis) are designed to stimulate a designer’s creativity, but ultimately still rely heavily on individual bias and experience. Under the premise that quality designs comes from experienced designers, experience in the form of design knowledge is extracted from existing products and stored for reuse in a web-based repository. This paper presents an automated concept generation tool that utilizes the repository of existing design knowledge to generate and evaluate conceptual design variants. This tool is intended to augment traditional conceptual design phase activities and produce numerous feasible concepts early in the design process.Copyright

A Validation Study of an Automated Concept Generator Design Tool

The current version of the Concept Generator, an automated mathematically-based design tool, is studied in an effort to validate its general approach and establish research goals for further development. As part of the study, four undergraduate engineering researchers from the University of Missouri-Rolla and University of Texas at Austin execute a qualitative study of the software’s effectiveness at producing useful design solutions. The students engage in several activities designed to test the capabilities of this early version of the software. A report of their results and analyses identifies the benefits and disadvantages of the software (and underlying method) as viewed at this stage of development. Furthermore, the design solution data collected by the undergraduate researchers is analyzed more quantitatively during a post-study investigation. Both the qualitative and quantitative studies indicate that the Concept Generator is a promising first step toward the creation of an effective design tool for the conceptual phase of design. Furthermore, the student reports on their hands-on experiences with the software identify strengths and weaknesses of this early version of the Concept Generator and help establish many avenues for further development of the design tool.Copyright

Capturing Empirically Derived Design Knowledge for Creating Conceptual Design Configurations

In an ideal design process, designers envision a configuration of components prior to determining dimensions or sizes of these components. Given the breadth of suppliers and production methods that exist today, most engineered artifacts are a mix of both custom-made parts and OEM (original equipment manufacturer) parts. The design of any future artifact must be carefully planned to take advantage of the diverse set of possibilities. We conjecture that computational design tools could be developed to help designers navigate the design space in creating configurations from detailed specifications of function. In this research, a methodology is developed that extracts design knowledge from an expanding online library of components in the form of grammar rules. From an initial implementation of forty-five rules compiled from 15 components extracted from three products, we demonstrate a computational process that builds a new design configuration by borrowing concepts from how common functions are solved in related designs.

An Interactive Morphological Matrix Computational Design Tool: A Hybrid of Two Methods

This paper builds on previous concept generation techniques explored at the University of Missouri - Rolla and presents an interactive concept generation tool aimed specifically at the early concept generation phase of the design process. Research into automated concept generation design theories led to the creation of two distinct design tools: an automated morphological search that presents a designer with a static matrix of solutions that solve the desired input functionality and a computational concept generation algorithm that presents a designer with a static list of compatible component chains that solve the desired input functionality. The merger of both the automated morphological matrix and concept generation algorithm yields an interactive concept generator that allows the user to select specific solution components while receiving instantaneous feedback on component compatibility. The research presented evaluates the conceptual results from the hybrid morphological matrix approach and compares interactively constructed solutions to those returned by the non-interactive automated morphological matrix generator using a dog food sample packet counter as a case study.Copyright

A MODULAR DESIGN APPROACH TO SUPPORT SUSTAINABLE DESIGN

This paper presents a redesign method supporting sustainable design of products. The method correlates product modularity with various life cycle directions at the conceptual stage of design. In the case of product redesign, the modular design approach allows designers to focus on increasing the sustainability of a product in terms of recyclability, disassembly and reduction of resource usage at the conceptual stage. By stepping back to the conceptual design phase and analyzing the product free from its current embodiment solutions, the scope of redesign and the potential product improvement increases. At this stage of design, the comprehension of the relationship between the various life cycle aspects of the product and the product design is essential. The elimination preference index (EPI) metric, calculated by pair-wise comparison of various factors governing the product design, quantifies the effect of redesign alternatives on product sustainability. The method is applied to the redesign of twelve small-scale consumer products, of which one example is presented here. In all cases, the redesigned products exhibited enhancement in modularity and part count reduction.Copyright

Creation of Assembly Models to Support Automated Concept Generation

This paper presents an assembly model process that fully characterizes the structural and flow interactions between artifacts in a product. Reverse engineering techniques were employed during the analysis of thirty-three existing consumer products to arrive at a concise standardization of the modeling process. During the product investigation, four different types of structural interactions were identified. These structural interactions, couple, secure, position and guide, were defined using a standardized vocabulary of functional terms. These four structural interactions are rigorously described in this paper in an effort to outline an assembly model method that is accurate and repeatable. Additionally, flow interactions between components are also characterized within the presented modeling technique. A rough representation of the artifact configuration of a product can also be achieved through placement of the component structures in the model. Analysis of the consumer product set also revealed that a new design tool can be generated using the structural interaction information contained in the described assembly models.Copyright