Carl Bingham

Rapid High Temperature Solar Thermal Biomass Gasification in a Prototype Cavity Reactor

High temperature biomass gasification has been performed in a prototype concentrated solar reactor. Gasification of biomass at high temperatures has many advantages compared with historical methods of producing fuels. Enhancements in overall conversion, product composition ratios, and tar reduction are achievable at temperatures greater than 1000°C. Furthermore, the utilization of concentrated solar energy to drive these reactions eliminates the need to consume a portion of the product stream for heating and some of the solar energy is stored as chemical energy in the product stream. Experiments to determine the effects of temperature, gas flow rate, and feed type were conducted at the high flux solar furnace at the National Renewable Energy Laboratory, Golden, CO. These experiments were conducted in a reflective cavity multitube prototype reactor. Biomass type was found to be the only significant factor within a 95% confidence interval. Biomass conversion as high as 68% was achieved on sun. Construction and design considerations of the prototype reactor are discussed as well as initial performance results.

Rapid solar-thermal dissociation of natural gas in an aerosol flow reactor

A solar-thermal aerosol flow reactor process is being developed to dissociate natural gas (NG) to hy drogen (H2) and carbon black at high rates. Concentrated sunlight approaching 10 kW heats a 9.4 cm long×2.4 cm diameter graphite reaction tube to temperatures ~2000 K using a 74% theoretically efficient secondary concentrator. Pure methane feed has been dissociated to 70% for residence times less than 0.1 s. The resulting carbon black is 20–40 nm in size, amorphous, and pure. A 5 million (M) kg/yr carbon black/1.67 M kg/yr H2 plant is considered for process scale-up. The total permanent investment (TPI) of this plant is

Performance and Reliability of Multijunction III-V Modules for Concentrator Dish and Central Receiver Applications

12.7 M. A 15% IRR after tax is achieved when the carbon black is sold for

Performance characterization of the SERI High-Flux solar furnace

0.66/kg and the H2 for

Rapid Solar-thermal Decarbonization of Methane in a Fluid-wall Aerosol Flow Reactor -- Fundamentals and Application

13.80/GJ. This plant could supply 0.06% of the world carbon black market. For this scenario, the solar-thermal process avoids 277 MJ fossil fuel and 13.9 kg-equivalent CO2/kg H2 produced as compared to conventional steam-methane reforming and furnace black processing.

ReflecTech® Polymer Mirror Film Advancements in Technology and Durability Testing

Over the last 15 years, Solar Systems have developed a dense array receiver PV technology for 500X concentrator reflective dish applications. This concentrator PV technology has been successfully deployed at six different locations in Australia, counting for more than 1 MWp of installed peak power. A new Multijunction III-V receiver to replace the current silicon Point-Contact solar cells has recently been developed. The new receiver technology is based on high-efficiency (>32%) Concentrator Ultra Triple Junction (CUTJ) solar cells from Spectrolab, resulting in system power and energy performance improvement of more than 50% compared to the silicon cells. The 0.235 m2 concentrator PV receiver, designed for continuous 500X operation, is composed of 64 dense array modules, and made of series and parallel-connected solar cells, totaling approximately 1,500 cells. The individual dense array modules have been tested under high intensity pulsed light, as well as with concentrated sunlight at the Solar Systems research facility and at the National Renewable Energy Laboratorys High Flux Solar Furnace. The efficiency of the dense array modules ranges from 30% to 36% at 500X (50 W/cm2, AM1.5D low AOD, 21C). The temperature coefficients for power, voltage and current, as well as the influence of Air Mass on the cell responsivity, were measured. The reliability of the dense array multijunction III-V modules has been studied with accelerated aging tests, such as thermal cycling, damp heat and high-temperature soak, and with real-life high-intensity exposure. The first 33 kWp multijunction III-V receiver was recently installed in a Solar Systems dish and tested in real-life 500X concentrated sunlight conditions. Receiver efficiencies of 30.3% and 29.0% were measured at Standard Operating Conditions and Normal Operating Conditions respectively

Aluminum Nitridation in a Solar-Heated Vibrating Fluidized Bed Reactor

Abstract This paper describes a unique new solar furnace at the Solar Energy Research Institute (SERI) that can generate a wide range of flux concentrations to support research in areas including materials processing, high-temperature detoxification and high-flux optics. The furnace is unique in that it uses a flat, tracking heliostat along with a long focal length-to-diameter (f/D) primary concentrator in an off-axis configuration. The experiments are located inside a building completely outside the beam between the heiostat and primary concentrator. The long f/D ratio of the primary concentrator was designed to take advantage of a nonimaging secondary concentrator to significantly increase the flux concentration capabilities of the system. Results are reported for both the single-stage and two-stage configurations.

Exposure of Polymeric Glazing Materials Using NREL’s Ultra-Accelerated Weathering System (UAWs)

A graphite fluid-wall aerosol flow reactor heated with concentrated sunlight has been developed over the past five years for the solar-thermal decarbonization of methane. The fluid-wall is provided by an inert or compatible gas that prevents contact of reactants and products of reaction with a graphite reaction tube. The reactor provides for a low thermal mass that is compatible with intermittent sunlight and the graphite construction allows rapid heating/cooling rates and ultra-high temperatures. The decarbonization of methane has been demonstrated at over 90% for residence times on the order of 10 milliseconds at a reactor wall temperature near 2000 K. The carbon black resulting from the dissociation of methane is nanosized, amorphous, and ash-free and can be used for industrial rubber production. The hydrogen can be supplied to a pipeline and used for chemical processing or to supply fuel cell vehicles.

Performance validation of an irradiance redistribution guide

One of the most promising developments for lowering the cost of utility scale concentrating solar power (CSP) is the emergence of durable reflective polymer films as an alternative to conventional curved glass mirrors. The broad adoption of wide web polymer film reflectors has been slowed by the lack of long-term weathering data. With the advent of the Ultra Accelerated Weathering System (UAWS), testing and development can proceed at a faster pace, and ReflecTech

Solar-thermal dissociation of methane in a fluid-wall aerosol flow reactor

A vibrating fluidized bed reactor was constructed and interfaced with the High-Flux Solar Furnace at the National Renewable Energy Laboratory in Golden, CO. Various precursor mixtures of aluminum and aluminum nitride were heated for approximately 10 to 15 minutes using focused sunlight with an intensity as high as 2,000 kW/m{sup 2}. Particles ranging in size from 2{micro}m to 10{micro}m were produced with the heating and fluidization process. X-ray diffraction and chemical composition analyses of the product indicate virtually complete conversion of aluminum to aluminum nitride for some precursor mixtures. High conversion was also achieved using multi-pass processing.