Carsten Bahl

High-Temperature Solid-Media Thermal Energy Storage for Solar Thermal Power Plants

Solid sensible heat storage is an attractive option for high-temperature storage applications regarding investment and maintenance costs. Using concrete as solid storage material is most suitable, as it is easy to handle, the major aggregates are available all over the world, and there are no environmentally critical components. Long-term stability of concrete has been proven in oven experiments and through strength measurements up to 500 °C. Material parameters and storage performance have been validated in a 20-m3 test module with more than 23 months of operation between 200 °C and 400 °C and more than 370 thermal cycles. For an up-scaled concrete storage design with 1100-MWh capacity in a modular setup for a 50 MWel parabolic trough power plant of the ANDASOL-type, about 50 000 m3 of concrete is required and the investment costs are approximately 38 million euro. The simulation of the annual electricity generation of a 50 MWel parabolic trough power plant with a 1100-MWh concrete storage illustrates that such plants can operate in southern Europe delivering about 3500 full load hours annually; about 30% of this electricity would be generated by the storage system. This number will increase further, when improved operation strategies are applied. Approaches for further cost reduction using heat transfer structures with high thermal conductivity inside the concrete are analyzed, leading to a 60% reduction in the number of heat exchanger pipes required. For implementation of the structures, the storage is build up of precast concrete blocks.

Test Results of Concrete Thermal Energy Storage for Parabolic Trough Power Plants

Efficient energy storage is vital to the success of solar thermal power generation and industrial waste heat recovery. A sensible heat storage system using concrete as the storage material has been developed by the German building company Ed. Zublin AG and the German Aerospace Center (DLR). A major focus was the cost reduction in the heat exchanger and the high temperature concrete storage material. For live tests and further improvements, a 20 m 3 solid media storage test module connected to an electrically heated thermal oil loop was built in Stuttgart. The design of the test module and the test results are described in this paper. By the end of November 2008, the second generation solid media storage test module had accumulated five months of operation in the temperature range between 300°C and 400°C and almost 100 thermal cycles with a temperature difference of 40 K. The tests will be continued in 2009.

Solid Media Thermal Storage Development and Analysis of Modular Storage Operation Concepts for Parabolic Trough Power Plants

Cost-effective integrated storage systems are important components for the accelerated market penetration of solarthermal power plants. Besides extended utilization of the power block, the main benefits of storage systems are improved efficiency of components, and facilitated integration into the electrical grids. For parabolic trough power plants using synthetic oil as the heat transfer medium, the application of solid media sensible heat storage is an attractive option in terms of investment and maintenance costs. For commercial oil trough technology, a solid media sensible heat storage system was developed and tested. One focus of the project was the cost reduction of the heat exchanger; the second focus lies in the energetic and exergetic analysis of modular storage operation concepts, including a cost assessment of these concepts. The results show that technically there are various interesting ways to improve storage performance. However, these efforts do not improve the economical aspect. Therefore, the tube register with straight parallel tubes without additional structures to enhance heat transfer has been identified as the best option concerning manufacturing aspects and investment costs. The results of the energetic and exergetic analysis of modular storage integration and operation concepts show a significant potential for economic optimization. An increase of more than 100% in storage capacity or a reduction of more than a factor of 2 in storage size and therefore investment cost for the storage system was calculated. A complete economical analysis, including the additional costs for this concept on the solar field piping and control, still has to be performed.

Development of a Thermal Energy Storage System for Parabolic Trough Power Plants With Direct Steam Generation

For future parabolic trough plants direct steam generation in the absorber pipes is a promising option for reducing the costs of solar thermal power generation. These new solar thermal power plants require innovative storage concepts, where the two phase heat transfer fluid poses a major challenge. A three-part storage system is proposed where a phase change material (PCM) storage will be deployed for the two-phase evaporation, while concrete storage will be used for storing sensible heat, i.e. for preheating of water and superheating of steam. A pinch analysis helps to recognize interface constraints imposed by the solar field and the power block and describes a way to dimension the latent and sensible components. Laboratory test results of a PCM test module with approx. 140 kg NaNO3, applying the sandwich concept for enhancement of heat transfer, are presented, proving the expected capacity and power density. The concrete storage material for sensible heat was improved to allow the operation up to 500 °C for direct steam generation. A storage system with a total storage capacity of approx. 1 MWh is described, combining a PCM module and a concrete module, which will be tested in 2009 under real steam conditions around 100 bar.

TEST RESULTS OF A COMBINED STORAGE SYSTEM FOR PARABOLIC TROUGH POWER PLANTS WITH DIRECT STEAM GENERATION

For future parabolic trough plants direct steam generation in the absorber pipes is a promising option for reducing the costs of solar thermal energy. These new solar thermal power plants require innovative storage concepts, where the two phase heat transfer fluid poses a major challenge. A three-part storage system is proposed for the two phase fluid water/steam. Concrete storage is used for the process steps involving transfer of sensible heat — i.e. preheating of water and superheating of steam — while for the two-phase evaporation a phase change material (PCM) storage will be deployed. This technology is currently developed by DLR and Ed. Zublin AG within the project ITES, funded partly by the German Ministry for the Environment, Nature Conservation and Nuclear Safety. A combined storage solution with a 22 m3 concrete storage test module for superheating of steam and a 8.5 m3 PCM-storage for evaporation of water was build in 2009 in a direct steam test loop, set up at the power plant Litoral of Endesa in Carboneras, Spain. This high temperature storage system has a total capacity of approx. 1000 kWh and it will be the first demonstration of such a combined storage system for the two phase heat transfer fluid water/steam. Commissioning was completed in 2010, implying first heating-up of the concrete storage to expel the excess water in the concrete, first heating-up of the PCM storage including final filling of the storage with salt. Cycling tests for each storage unit separately are in progress. Combined testing will start in 2011. Results on the commissioning and testing will be reported in the paper.Copyright