Changzhao Pan

CFD study of heat transfer for oscillating flow in helically coiled tube heat-exchanger

Abstract The heat transfer and pressure drop for oscillating flow in helically coiled tube heat-exchanger were numerically investigated based on the Navier–Stokes equations. The correlation of the average Nussel number and average friction factor were proposed considering the frequency and the inlet velocity. The oscillating flow heat transfer problems are influenced by many factors. Hence we need an easy way to reduce the numbers of simulation or experiment. Therefore, the method of uniform design was adopted and the feasibility of this method was verified. The field synergy principle was used to explain the heat transfer enhancement of oscillating flow in helically coiled tube heat-exchanger. The result shows that the smaller the volume average field synergy angle in the helically coiled tube, the better the rate of heat transfer.

A novel method to hit the limit temperature of Stirling-type cryocooler

The Stirling-type cryocooler with its compact size and high efficiency is always expected to obtain its temperature limit of below 3 K. However, the pressure drop losses caused by high-frequency oscillation create large obstacles for this objective. This paper reports a novel thermal-driven Stirling-type cryocooler to obtain the lowest temperature of a Stirling-type cryocooler. The advantages of a thermal-driven cryocooler (Vuilleumier cryocooler) and pulse tube cryocooler are combined with a new type of cryocooler, called the Vuilleumier gas-coupling pulse tube hybrid cryocooler (VM-PT). A prototype of the VM-PT was recently developed and optimized in our laboratory. By using helium-4 as the working gas and magnetic regenerative materials (HoCu2 and Er3Ni), the lowest temperature of 2.5 K was obtained, which can be regarded as an important breakthrough for the Stirling-type cryocooler to achieve its limit temperature of below 3 K. It can supply >30 mW cooling power at 4.2 K and >500 mW cooling power at 20 K simultaneously. Theoretically, it is feasible to use this VM-PT for cooling the superconducting devices in space applications.The Stirling-type cryocooler with its compact size and high efficiency is always expected to obtain its temperature limit of below 3 K. However, the pressure drop losses caused by high-frequency oscillation create large obstacles for this objective. This paper reports a novel thermal-driven Stirling-type cryocooler to obtain the lowest temperature of a Stirling-type cryocooler. The advantages of a thermal-driven cryocooler (Vuilleumier cryocooler) and pulse tube cryocooler are combined with a new type of cryocooler, called the Vuilleumier gas-coupling pulse tube hybrid cryocooler (VM-PT). A prototype of the VM-PT was recently developed and optimized in our laboratory. By using helium-4 as the working gas and magnetic regenerative materials (HoCu2 and Er3Ni), the lowest temperature of 2.5 K was obtained, which can be regarded as an important breakthrough for the Stirling-type cryocooler to achieve its limit temperature of below 3 K. It can supply >30 mW cooling power at 4.2 K and >500 mW cooling power at 2...

Two-stage high frequency pulse tube refrigerator with base temperature below 10 K

This paper introduces our recent experimental results of pulse tube refrigerator driven by linear compressor. The working frequency is 23-30 Hz, which is much higher than the G-M type cooler (the developed cryocooler will be called high frequency pulse tube refrigerator in this paper). To achieve a temperature below 10 K, two types of two-stage configuration, gas coupled and thermal coupled, have been designed, built and tested. At present, both types can achieve a no-load temperature below 10 K by using only one compressor. As to gas-coupled HPTR, the second stage can achieve a cooling power of 16 mW/10K when the first stage applied a 400 mW heat load at 60 K with a total input power of 400 W. As to thermal-coupled HPTR, the designed cooling power of the first stage is 10W/80K, and then the temperature of the second stage can get a temperature below 10 K with a total input power of 300 W. In the current preliminary experiment, liquid nitrogen is used to replace the first coaxial configuration as the precooling stage, and a no-load temperature 9.6 K can be achieved with a stainless steel mesh regenerator. Using Er3Ni sphere with a diameter about 50-60 micron, the simulation results show it is possible to achieve a temperature below 8 K. The configuration, the phase shifters and the regenerative materials of the developed two types of two-stage high frequency pulse tube refrigerator will be discussed, and some typical experimental results and considerations for achieving a better performance will also be presented in this paper.

Experimental progress of a 4K VM/PT hybrid cryocooler for pre-cooling 1K sorption cooler

Sub-kelvin refrigerator has many applications in space detector and manned space station, such as for the transition-edge superconducting (TES) bolometers operated in the 50 mK range. In order to meet the requirement of space applications, the high efficient, vibration free and high stability refrigerator need to be designed. VM/PT hybrid cryocooler is a new type cryocooler capable of attaining temperature below 4K. As a low frequency Stirling type cryocooler, it has the advantages of high stability and high efficiency. Combined with the vibration free sorption cooler and ADR refrigerator, a novel sub-kelvin cooling chain can be designed for the TES bolometer. This paper presents the recent experimental progress of the 4K VM/PT hybrid cryocooler in our laboratory. By optimizing of regenerators, phase shifters and heat exchangers, a lowest temperature of 2.6K was attained. Based on this cryocooler, a preliminary sorption cooler could be designed.

The study on a gas-coupled two-stage stirling-type pulse tube cryocooler

A two-stage gas-coupled Stirling-type pulse tube cryocooler (SPTC) driven by a linear dual-opposed compressor has been designed, manufactured and tested. Both of the stages adopted coaxial structure for compactness. The effect of a cold double-inlet at the second stage on the cooling performance was investigated. The test results show that the cold double-inlet will help to achieve a lower cooling temperature, but it is not conducive to achieving a higher cooling capacity. At present, without the cold double-inlet, the second stage has achieved a no-load temperature of 11.28 K and a cooling capacity of 620 mW/20 K with an input electric power of 450 W. With the cold double-inlet, the no-load temperature is lowered to 9.4 K, but the cooling capacity is reduced to 400 mW/20 K. The structure of the developed cryocooler and the influences of charge pressure, operating frequency and hot end temperature will also be introduced in this paper.