Charles Robert Koch

Characterizing the cyclic variability of ignition timing in a homogeneous charge compression ignition engine fuelled with n-heptane/iso-octane blend fuels

Abstract The cyclic variations of homogeneous charge compression ignition (HCCI) ignition timing is studied for a range of charge properties by varying the equivalence ratio, intake temperature, intake pressure, exhaust gas recirculation (EGR) rate, engine speed, and coolant temperature. Characterization of cyclic variations of ignition timing in HCCI at over 430 operating points on two single-cylinder engines for five different blends of primary reference fuel (PRF), (iso-octane and n-heptane) is performed. Three distinct patterns of cyclic variation for the start of combustion (SOC), combustion peak pressure (Pmax), and indicated mean effective pressure (i.m.e.p.) are observed. These patterns are normal cyclic variations, periodic cyclic variations, and cyclic variations with weak/misfired ignitions. Results also show that the position of SOC plays an important role in cyclic variations of HCCI combustion with less variation observed when SOC occurs immediately after top dead centre (TDC). Higher levels of cyclic variations are observed in the main (second) stage of HCCI combustion compared with that of the first stage for the PRF fuels studied. The sensitivity of SOC to different charge properties varies. Cyclic variation of SOC increases with an increase in the EGR rate, but it decreases with an increase in equivalence ratio, intake temperature, and coolant temperature.

Flatness-Based Tracking of an Electromechanical Variable Valve Timing Actuator With Disturbance Observer Feedforward Compensation

A comprehensive control strategy for an automotive solenoid variable valve timing actuator is presented that addresses the issues of feedback sensors, soft seating or landing control, disturbance rejection and feedforward design. In particular, the motion control of the engine exhaust valve actuator subject to large cycle-to-cycle gas force variations is successfully demonstrated in simulation and on an experimental test-bench. Also provided is a method of characterization and online cycle-to-cycle identification of combustion gas force disturbances. The identified gas forces are used in energy-based feedforward and flatness-based landing algorithms. Simulated and experimental results indicate the proposed control methodology is capable of compensating for the combustion gas force disturbances experienced by exhaust valve solenoid actuators.

Flatness-Based Feedback Control of an Automotive Solenoid Valve

This brief considers the control of solenoid valve actuators used for gas exchange in internal combustion engines. Although solenoid valves offer performance benefits over traditional camshaft-based valve systems, maintaining low impact velocity is a critical performance requirement. Flatness provides a convenient framework for meeting a number of performance specifications on the valves end motion. The proposed control design incorporates voltage constraints, nonlinear magnetic effects, and various motion planning requirements. A flat output acts as a design parameter and is parameterized with a spline basis. A nonlinear feasibility problem is solved to obtain optimal spline coefficients such that performance requirements are met. The resulting flat output provides an open-loop control which is augmented with feedback so that a linear stable tracking error system results. The proposed control scheme is demonstrated in simulation and on an experimental testbed. The performance of a proportional-integral controller is compared experimentally to the flatness-based method

Modeling automotive gas-exchange solenoid valve actuators

We develop a finite-element analysis (FEA) model to describe transient and static operation of gas-exchange valves. Such valves, directly controlled by solenoids, are a promising method for enhancing automotive engine efficiency. The FEA model is validated by experimental testing on an actual automotive prototype valve. We show that a nonlinear lumped-parameter model that uses FEA results also closely matches experimental data. The lumped-parameter model is suitable for optimization of design and can be readily used for closed-loop simulation. We present a simplified lumped-parameter model to facilitate controller design. Finally, we compare a dynamic open-loop simulation with experimental results.

A skeletal kinetic mechanism for PRF combustion in HCCI engines

Abstract A single zone thermodynamic model, coupled to a kinetic mechanism, is developed and is capable of predicting the ignition timing of Primary Reference Fuels (PRFs) in a Homogeneous Charge Compression Ignition (HCCI) engine. A new combination of kinetic mechanisms is used, which includes 120 reactions and 58 species for both ignition and high temperature reactions. The model is validated using a step by step methodology. The validation compares ignition delays predicted by the model with published measurements from a rapid compression machine, shock tube as well as the cylinder pressure histories taken from two different experimental HCCI engines for various operating conditions. The model is able to qualitatively predict the effect of different parameters such as gas temperature, gas pressure, equivalence ratio and octane number on the HCCI ignition delay.

Physics Based Control Oriented Model for HCCI Combustion Timing

Incorporating homogeneous charge compression ignition (HCCI) into combustion engines for better fuel economy and lower emission requires understanding the dynamics influencing the combustion timing in HCCI engines. A control oriented model to dynamically predict cycle-to-cycle combustion timing of a HCCI engine is developed. The model is designed to work with parameters that are easy to measure and to have low computation time with sufficient accuracy for control applications. The model is a full-cycle model and consists of a residual gas model, a modified knock integral model, fuel burn rate model, and thermodynamic models. In addition, semi-empirical correlations are used to predict the gas exchange process, generated work and completeness of combustion. The developed model incorporates the thermal coupling dynamics caused by the residual gases from one cycle to the next cycle. The model is parameterized by over 5700 simulations from a detailed thermokinetic model and experimental data obtained from a single-cylinder engine. Cross-validation of the model with both steady-state and transient HCCI experiments for four different primary reference fuel blends is detailed. With seven model inputs, the combustion timing of over 150 different HCCI points is predicted to within an average error of less than 1.5 deg of crank angle. A narrow window of combustion timing is found to provide stable and efficient HCCI operation.

The effect of fuel octane and dilutent on homogeneous charge compression ignition combustion

This paper presents some experimental operating and combustion properties of homogeneous charge compression ignition (HCCI) combustion. HCCI operating range, start of combustion, burn duration, indicated mean effective pressure, indicated specific emissions, and indicated specific fuel consumption are evaluated as charge dilution and octane number are varied. Primary reference fuels with octane numbers of 20, 40, and 60 are used in this study. The autoignition properties of the air-fuel mixture are varied by changing the fuel octane number, percentage of exhaust gas recirculation (EGR), and air-fuel ratio, while holding the intake temperature, engine speed, and compression ratio constant. Results show that both the start of combustion and the burn duration are sensitive to mixture dilution (excess air or EGR). The fuel octane number is not an effective method of controlling the start of combustion or the burn duration but can be used to increase the load range of the HCCI engine. Both the NO x emissions and the indicated specific fuel consumption increase as the octane number is increased due to lower dilution and higher peak temperatures. Correct amounts of dilution are critical in controlling HCCI combustion. Separating dilution into EGR and excess air, it is found that a given amount of EGR is more effective at controlling the start of combustion and the burn duration than the same amount of excess air.

Influence of Electrostatic and Chemical Heterogeneity on the Electric-Field-Induced Destabilization of Thin Liquid Films

A numerical model for thin liquid film (<100 nm) drainage in the presence of an external electric field is developed. Long-wave theory is applied to approximate and simplify the governing equations. A spatiotemporal film morphology evolution equation thus obtained is then solved using a combination of finite difference to resolve the spatial dimensions and an adaptive time step ODE solver for the temporal propagation. The effect of fluid properties, namely, viscosity and surface tension, on the film drainage time is observed for a homogeneous electric field, which leads to random dewetting spots. Electrically heterogeneous fields, achieved by modeling electrodes with various periodic patterns, are explored to identify their effect on the drainage time and behavior. Finally, the chemical heterogeneity of the substrate is coupled with the periodic electric heterogeneity to understand the implications of combined heterogeneity. It is observed that the introduction of any heterogeneity results in faster drainage of the film when compared to that of the homogeneous field. In all cases, the thin film is drained, leaving submicrometer-scale structures at the interface. Well-controlled surface patterns are found on the application of periodic heterogeneity. This study effectively demonstrates the immense potential of electrically induced thin film drainage as a means for faster de-emulsification and for the creation of ordered submicrometer-scale surface patterns on soft materials.

Experimental study of exhaust temperature variation in a homogeneous charge compression ignition engine

Abstract Homogeneous charge compression ignition (HCCI) engines have low nitrogen oxide and particulate matter engine-out emissions but have higher unburned hydrocarbon and carbon monoxide emissions than the conventional spark ignition (SI) and diesel engines do. Only for sufficiently high exhaust gas temperatures can an exhaust after-treatment be used; thus a low exhaust gas temperature in certain operating conditions can limit the operating range in HCCI engines. The influences of the engine conditions on the exhaust gas temperature in a single-cylinder experimental engine are investigated at 340 steady state operating points. The variation in the exhaust gas temperature is also studied under transient conditions and during mode switching between SI and HCCI combustion. For the conditions tested, a significant number of data have an exhaust gas temperature below 300°C which is below the light-off temperature of typical catalytic converters on the market. Three different categories of engine variables are recognized and classified by how the exhaust temperature is affected by changing that variable. The first category is defined as the primary variables (e.g. the intake pressure and the fuel octane number) for which the location of ignition timing is the dominant factor in influencing the exhaust temperature. The other groups include compounding variables such as the engine speed and opposing variables such as the intake temperature, the coolant temperature, and the equivalence ratio. In addition, experimental results show that the exhaust temperature for HCCI engines is not strongly dependent on the engine load, unlike that for SI engines where the engine load is a main factor in determining the exhaust temperature.

Control Oriented Modeling of Combustion Phasing for an HCCI Engine

A promising method for reducing emissions and fuel consumption of internal combustion engines is the Homogeneous charge compression ignition (HCCI) engine. Control of ignition timing must be realized before the potential benefits of HCCI combustion can be implemented in production engines. A model suitable for real time implementation is developed and this model is able to predict ignition timing with an average error of less than 2 crank angle degrees. A modified knock- integral model (MKIM), with correlations for gas exchange process and fuel heat release, is used to predict HCCI combustion timing (CA50, crank angle where 50% of the fuel mass is burnt). The MKIM model is parameterized using a thermokinetic simulation model. Experimental data from a single cylinder engine at several HCCI operation conditions and three fuel blends is used to validate the model.