Cheryl R. Blanchard

The influence of preceramic binders on the microstructural development of silicon nitride

A number of polymeric precursors to silicon nitride were prepared and evaluated as binders in cold pressing/pressureless sintering operations. These polymers exhibited ceramic yields in excess of 75% by weight, and powder compacts made using them as binders displayed improved green handling properties. Compacts pyrolysed at 800 °C exhibited unusual microstructures, including the development of whiskers in situ. Based on microstructural observation, compacts sintered under pressureless conditions appeared to show enhanced densification relative to those processed without preceramic binders. Preceramic binders appeared to enhance the formation of β-Si3N4 and may enhance densification of compacts sintered under pressureless conditions.

Morphology of in vitro generated ultrahigh molecular weight polyethylene wear particles as a function of contact conditions and material parameters.

Osteolysis in total joint replacements has been linked to ultrahigh molecular weight polyethylene (UHMWPE) wear particles. Although the biological response to these UHMWPE particles is poorly understood at present, it has been demonstrated that particle size and morphology are important factors in such a response. The goal of the present study was twofold: to develop a comprehensive set of particle size and shape descriptors, and to use these descriptors to analyze the effects of different contact conditions and material parameters during the wear process on the size and morphology of UHMWPE wear debris. The three parameters studied were average contact stress (6.9 and 13.8 MPa), macromolecular orientation of the UHMWPE with respect to the wear direction (0 degrees , 45 degrees , and 90 degrees ), and UHMWPE initial surface roughness (Ra = 1 and 3 microm). Tests were performed using pin on disk or cylinder on plate systems for 3 million cycles each. The results indicated that the initial surface roughness of the UHMWPE test samples had no effect on the morphology of UHMWPE wear particles. However, particle size and morphology were a function of the average contact stress and molecular orientation of the UHMWPE.

The pyrolytic conversion of perhydropolysilazane into silicon nitride

Abstract Polymeric precursors to ceramics have the potential to enable production of ceramic articles in novel forms, with novel microstructures, and improved properties. The polymer-to-ceramic conversion process is not sufficiently understood for this approach to be widely utilised. Perhydropolysilazane converts to high purity silicon nitride (Si3N4), and has been shown to be a useful coating and matrix precursor. The conversion of PHPS to Si3N4 is being examined by Solid State, Magic Angle Spinning (MAS) NMR spectroscopy and other techniques. This paper summarises the results to date of this investigation.

The Measurement of Compressive Creep Deformation and Damage Mechanisms in a Single-Phase Alumina Part II Correlation of creep cavitation and grain boundary sliding

It has been theorized that stochastic grain boundary sliding (GBS) is the primary driving force for the nucleation, growth, and coalescence of cavities located on the grain boundaries of polycrystalline ceramics undergoing creep. This paper reports on the results of co-ordinated measurements of both GBS and creep cavitation during the creep of a single-phase alumina. Constant compressive stress creep experiments were performed at a temperature of 1600 °C, and stress levels of 70, 100, and 140 MPa. Small angle neutron scattering measurements (SANS) show that cavities nucleate continuously due to creep at all three stress levels, and that since negligible cavity growth was measured, creep cavitation appears to be ruled by a nucleation rather than a growth process. Also, at a constant creep temperature, the number and volume of cavities measured was observed to decrease with a decrease in the applied stress. GBS displacements reported in Part 1 of this paper [1] are related to the number of cavities nucleated per unit volume and shown to relate directly, thereby providing experimental evidence that GBS may act as the driving force for creep cavitation.

The measurement of compressive creep deformation and damage mechanisms in a single-phase alumina. Part I. Grain boundary sliding

Grain boundary sliding (GBS) has been hypothesized to act as the primary driving force for the nucleation and growth of grain boundary cavities in ceramics undergoing creep. In addition, GBS is often a major mode of deformation during high-temperature creep. This paper demonstrates the importance of GBS with mode II GBS measurements performed using a stereoimaging technique on a single-phase alumina tested under constant compressive stresses of 70 and 140 MPa at 1600 °C. Measurements were taken at constant time intervals during creep. The results support previous observations that GBS is stochastic and history independent. GBS displacements at given time intervals are shown to fit a Wiebull distribution. During steady-state creep, GBS displacements increased linearly with time at a constant sliding rate of ≈ 6.0 × 10−5 μm s−1 at 70 MPa and ≈ 1.3 × 10−4 μm s−1 at 140 MPa. Also, an average of 67% of the grain boundaries exhibited measurable sliding throughout the creep life of the 140 MPa test. Results of the GBS measurements are used to modify an existing creep model describing stochastic GBS. In part II of this paper [1], the GBS measurements reported are related to the associated creep cavitation measured in specimens tested under identical conditions.

Infiltration/Pyrolysis Processing of Fiber-Reinforced Silicon Nitride

While its high-temperature strength, resistance to oxidation, and other properties make silicon nitride an attractive candidate for many advanced structural applications, its propensity for brittle failure has hindered its widespread adoption. One approach to avoiding brittle failure is through incorporation of continuous fiber-reinforcement; however, conventional (powderbased) methods of silicon nitride fabrication can degrade fibers and are not amenable to the production of complex shapes. The Southwest Research Institute has developed a number of polymeric precursors to silicon nitride which are available as thermosetting liquids, and we have shown that these materials can be used in combination with near net-shape manufacturing techniques to produce fiber-reinforced silicon nitride composites. Mechanical property tests conducted at room temperature suggest that these polymer-derived composites exhibit fracture behavior comparable to those produced through conventional techniques; micromechanical investigations conducted at 800°C indicate that non-brittle failure is maintained at elevated temperature.