Chikako Asada

Epoxy resin synthesis using low molecular weight lignin separated from various lignocellulosic materials.

A low molecular weight lignin from various lignocellulosic materials was used for the synthesis of bio-based epoxy resins. The lignin extracted with methanol from steam-exploded samples (steaming time of 5 min at steam pressure of 3.5 MPa) from different biomasses (i.e., cedar, eucalyptus, and bamboo) were functionalized by the reaction with epichlorohydrin, catalyzed by a water-soluble phase transfer catalyst tetramethylammonium chloride, which was further reacted with 30 wt% aqueous NaOH for ring closure using methyl ethyl ketone as a solvent. The glycidylated products of the lignin with good yields were cured to epoxy polymer networks with bio-based curing agents i.e., lignin itself and a commercial curing agent TD2131. Relatively good thermal properties of the bio-based epoxy network was obtained and thermal decomposition temperature at 5% weight loss (Td5) of cedar-derived epoxy resin was higher than that derived from eucalyptus and bamboo. The bio-based resin satisfies the stability requirement of epoxy resin applicable for electric circuit boards. The methanol-insoluble residues were enzymatically hydrolyzed to produce glucose. This study indicated that the biomass-derived methanol-soluble lignin may be a promising candidate to be used as a substitute for petroleum-based epoxy resin derived from bisphenol A, while insoluble residues may be processed to give a bioethanol precursor i.e., glucose.

Characterization of the steam-exploded spent Shiitake mushroom medium and its efficient conversion to ethanol.

Spent Shiitake mushroom medium was subjected to steam explosion followed by simultaneous saccharification and fermentation (SSF) using Meicelase and Saccahromyces cerevisiae AM12. Water extraction of the medium exposed to steam at 20 atm for 5 min enhanced the saccharification rate by about 20% compared to steam-exploded medium before water extraction and resulted in the production of 23.8 g/l ethanol from a substrate concentration of 100g/l. This corresponded to 87.6% of the theoretical ethanol yield, i.e., 15.9 g ethanol was obtained from 100g of spent Shiitake mushroom medium. Spent Shiitake mushroom medium subjected to steam explosion and then water extraction appears to be a candidate for efficient bioconversion to ethanol.

Direct hydrolysis of cellulose to glucose using ultra-high temperature and pressure steam explosion

Hydrolysis of two cellulosic materials, i.e. microcrystalline cellulose powder (MC) and cuprammonium rayon fiber (BEMCOT), to glucose was carried out by steam explosion treatment with ultra-high temperature and pressure steam aiming at an effective usage of unutilized cellulosic materials. 50 g of cellulosic materials were charged in a sealed reactor (2L) of the steam explosion apparatus kept at steam pressures of 50, 55, 60, and 62 atm for a steaming time of 1 min. The maximum yield of water soluble sugars, 52.8%, was obtained at a steam pressure of 62 atm and a steaming time of 1 min for MC. Furthermore, the maximum yield of water soluble sugars, 67.7%, was obtained at a steam pressure of 60 atm and a steaming time of 1 min for BEMCOT. This water soluble sugars contained 63.1% and 61.0% of glucose, respectively; they are corresponding to 33.3g and 41.0 g of glucose contained in 100g of dry steam-exploded cellulosic material.

Chemical characteristics and enzymatic saccharification of lignocellulosic biomass treated using high-temperature saturated steam: comparison of softwood and hardwood.

This study investigated the effect of high-temperature saturated steam treatments on the chemical characteristics and enzymatic saccharification of softwood and hardwood. The weight loss and chemical modification of cedar and beech wood pieces treated at 25, 35, and 45 atm for 5 min were determined. Fourier transform infrared and X-ray diffraction analyses indicated that solubilization and removal of hemicellulose and lignin occurred by the steam treatment. The milling treatment of steam-treated wood enhanced its enzymatic saccharification. Maximum enzymatic saccharification (i.e., 94% saccharification rate of cellulose) was obtained using steam-treated beech at 35 atm for 5 min followed by milling treatment for 1 min. However, the necessity of the milling treatment for efficient enzymatic saccharification is dependent on the wood species.

Conversion of steam-exploded cedar into ethanol using simultaneous saccharification, fermentation and detoxification process

In this study, we investigated the simultaneous saccharification, fermentation and detoxification SSDF process of steam-exploded cedar using a detoxification microorganism, Ureibacillus thermosphaericus A1, to facilitate efficient ethanol production. Steam explosion was applied as a pretreatment before enzymatic saccharification followed by alcohol fermentation. The highest glucose conversion rate was observed in the sample pretreated with a steam pressure of 45atm for 5min. Alcohol production by a heat-tolerant yeast, Saccharomyces cerevisiae BA11, was inhibited strongly by inhibitory materials present in the steam-exploded cedar, such as formic acid, furfural, and 5-hydroxymethylfurfural. The maximum amount of ethanol, i.e., 0.155g ethanol/g dry steam-exploded cedar, which corresponded to 74% of the theoretical ethanol yield, was obtained using the SSDF when U. thermosphaericus A1 degraded the inhibitory materials. A fed batch SSDF culture, in which U. thermosphaericus A1 was used to maintain low concentrations of inhibitory materials, was effective for increasing the ethanol concentration.

Steam explosion treatment for ethanol production from branches pruned from pear trees by simultaneous saccharification and fermentation

This study investigated the production of ethanol from unutilized branches pruned from pear trees by steam explosion pretreatment. Steam pressures of 25, 35, and 45 atm were applied for 5 min, followed by enzymatic saccharification of the extracted residues with cellulase (Cellic CTec2). High glucose recoveries, of 93.3, 99.7, and 87.1%, of the total sugar derived from the cellulose were obtained from water- and methanol-extracted residues after steam explosion at 25, 35, and 45 atm, respectively. These values corresponded to 34.9, 34.3, and 27.1 g of glucose per 100 g of dry steam-exploded branches. Simultaneous saccharification and fermentation experiments were done on water-extracted residues and water- and methanol-extracted residues by Kluyveromyces marxianus NBRC 1777. An overall highest theoretical ethanol yield of 76% of the total sugar derived from cellulose was achieved when 100 g/L of water- and methanol-washed residues from 35 atm-exploded pear branches was used as substrate. Graphical Abstract Amounts of glucose and ethanol produced from steam-exploded branches pruned from pear tree.

Extraction of arbutin and its comparative content in branches, leaves, stems, and fruits of Japanese pear Pyrus pyrifolia cv. Kousui

Arbutin is a tyrosinase inhibitor and is extensively used as a human skin-whitening agent. This study investigated the optimum conditions for extracting arbutin by ultrasonic homogenization from discarded branches pruned from Japanese pear (Pyrus pyrifolia cv. Kousui) trees. The arbutin content was measured in the branches and also in the leaves, stems, fruit peel, and fruit flesh.

Production of D-lactic acid from sugarcane bagasse using steam-explosion

This study investigated the production of D-lactic acid from unutilized sugarcane bagasse using steam explosion pretreatment. The optimal steam pressure for a steaming time of 5 min was determined. By enzymatic saccharification using Meicellase, the highest recovery of glucose from raw bagasse, 73.7%, was obtained at a steam pressure of 20 atm. For residue washed with water after steam explosion, the glucose recovery increased up to 94.9% at a steam pressure of 20 atm. These results showed that washing with water is effective in removing enzymatic reaction inhibitors. After steam pretreatment (steam pressure of 20 atm), D-lactic acid was produced by Lactobacillus delbrueckii NBRC 3534 from the enzymatic hydrolyzate of steam-exploded bagasse and washed residue. The conversion rate of D-lactic acid obtained from the initial glucose concentration was 66.6% for the hydrolyzate derived from steam-exploded bagasse and 90.0% for that derived from the washed residue after steam explosion. These results also demonstrated that the hydrolyzate of steam-exploded bagasse (without washing with water) contains fermentation inhibitors and washing with water can remove them.

Production of cellulose nanofibers from Aspen and Bode chopsticks using a high temperature and high pressure steam treatment combined with milling

Holocellulose was generated from Aspen and Bode chopsticks by high temperature, high pressure steam treatment combined with milling. The steam treatment conditions were increased, the holocellulose component ratio in the treated sample as well as its molecular weight decreased. The treated holocellulose was subjected to grinder treatment to obtain cellulose nanofibers (CNF). Field-emission scanning electron micrographs indicated that CNF were successfully produced. The maximum tensile strength values of 86.9 and 109.9 MPa/(g/cm3) for Aspen and Bode, respectively, were obtained at a steam pressure of 15 atm and steaming time of 5 min. Furthermore, it was demonstrated that the optimal molecular weight of holocellulose to produce CNF with high tensile strength was around 1.2 × 105, while the optimal holocellulose recovery rate (HR; the degree of fibrillation was defined as HR in this study) was around 1.00.

Effect of pulsed discharges on mycelium growth of Sparassis crispa

It is known empirically that the lightning stimulates plant growth in realm of agriculture. Furthermore, growth stimulations of pulsed power for mushrooms have been reported as well. Therefore, the application of pulsed power technology could enhance the growth of agricultural crops easily. This study examined the effects of electrical stimulation on mycelium of a fungus. Sparassis crispa. S. crispa contains a large amount of β-1, 3-glucan which has anticancer action. While there have been several experimental studies producing fruit body of fungi, we selected an experiment for mycelium of S. crispa. In case of mycelium cultivation, the culture period is shorter than fruit body and, the culture operation is relatively facile. A Blumlein-type pulse forming network (B-PFN) was used to generate electrical pulsed discharges of approximately 20 kV and 450 ns on the surface of the culture solution containing the mycelium of S. crispa. The length of discharges was approximately 14 mm. During the 10 day culture period, electrical pulse discharge treatment was applied on the second, fourth, and sixth day. The mycelium pellets were observed and metabolites were evaluated with a high-performance liquid chromatography (HPLC). The observed amount of β-1, 3-glucan in pulse-treated samples was significantly 1.22 times higher than in control samples.