Christopher Anthony Kaminski

Use of fiber optic-based distributed temperature measurement system for electrical machines

A fiber optic based distributed temperature measurement system was implemented in stator windings (straight copper bars) as well as in the end-windings (curved copper bars) of a motor. Usually, in electrical machines such as motors or generators, only a few conventional temperature sensors are used, whereas the distributed temperature system has the potential of providing very detailed temperature distribution by having hundreds of sensors in a single fiber. The sensors were made of Bragg gratings etched onto the fiber itself. For the present study, the spatial resolution of the sensors is 6 mm (nominally at 1/4” apart). The technique uses Optical Frequency Domain Reflectometry (OFDR) to process the back-reflected light signal indicative of the thermal filed. A prototype fiber optic system was implemented in a motor made by GE industrial systems. The sensing length (length of the stator) for the motor was 0.75 m containing approximately 150 sensors thus providing very detailed temperature data. Performance tests were conducted at different heat loads representing different electrical conditions. Continuous tests for the duration of 19 hours were conducted. The temperature of stator windings varied from ambient (~ 23°C) to approximately 85°C. As reference, Resistance Temperature Devices (RTDs) were installed in adjacent slots to the slot where fiber optic sensors were installed. A total of 8 sensors were installed but data were collected on only 3 fibers. Fiber sensor measurements were found to track the temperature trends very well. The fiber data agreed with RTD data within ± 3°C in the entire duration. The RMS value of difference between the fiber and RTD on one side was 0.3°C, and with the RTD on the other side was 0.5°C. The fiber measurements also showed how hotspots could be missed by using few RTDs, as is done in the industry. The fiber measurements also showed the temperature distribution in the endwindings, an area not normally monitored. The maximum temperature was an acceptable 110°C. The feasibility of this technique for measuring stator-winding temperatures is proved. Still some of the problems faced during the installation and experiments are (a) robustness of fiber and sheathing fiber and (b) fiber survivability during manufacturing process and repair.

Heat Transfer in Multiple Parallel High Aspect Ratio Ducts With Triangular Trench Enhancement Features

Detailed heat transfer coefficient distributions and pressure drop have been obtained for high aspect ratio (AR = Width/Height = 12.5) ducts with triangular trench enhancement features oriented normal to the coolant flow direction. Numerical and experimental approaches analyze the performance of triangular trenches for six geometrically identical ducts branching from a common plenum. The numerical approach is based on a Reynolds Averaged Navier Stokes (RANS) turbulence model with an unstructured mesh. A transient liquid crystal (TLC) technique is used to experimentally calculate Nu on the ducts surfaces. Reynolds number (Re = 7080, 14800, and 22400, with respect to the duct hydraulic diameter are explored. As Computational Fluid Dynamics (CFD) and TLC results are both detailed, qualitative and quantitative comparisons are made. Experimental results show the closest and furthest ducts from the entrance of the plenum are considerably affected, as recirculation zones develop which partially choke the inlet the respective ducts. Results from the experiments are compared to CFD predictions from Duct 4. In addition, the experimental data are recalculated with the maximum bias in TLC temperature to indicate an improved matching between CFD and experimental methods to demonstrate that CFD captures the wall heat transfer coefficient trends similar to experimental results. The triangular trenches enhance heat transfer in the ducts two-fold compared to smooth wall Dittus-Boelter Nusselt number correlation for flow in tubes.Copyright