Christopher M. Brotherton

Experiments for foam model development and validation.

A series of experiments has been performed to allow observation of the foaming process and the collection of temperature, rise rate, and microstructural data. Microfocus video is used in conjunction with particle image velocimetry (PIV) to elucidate the boundary condition at the wall. Rheology, reaction kinetics and density measurements complement the flow visualization. X-ray computed tomography (CT) is used to examine the cured foams to determine density gradients. These data provide input to a continuum level finite element model of the blowing process.

Multiscale models of nuclear waste reprocessing : from the mesoscale to the plant-scale.

Nuclear waste reprocessing and nonproliferation models are needed to support the renaissance in nuclear energy. This report summarizes an LDRD project to develop predictive capabilities to aid the next-generation nuclear fuel reprocessing, in SIERRA Mechanics, Sandia’s high performance computing multiphysics code suite and Cantera, an open source software product for thermodynamics and kinetic modeling. Much of the focus of the project has been to develop a moving conformal decomposition finite element method (CDFEM) method applicable to mass transport at the water/oil droplet interface that occurs in the turbulent emulsion of droplets within the contactor. Contactor-scale models were developed using SIERRA Mechanics turbulence modeling capability. Unit operations occur at the column-scale where many contactors are connected in series. Population balance models

Nano-Engineering by Optically Directed Self-Assembly

Lack of robust manufacturing capabilities have limited our ability to make tailored materials with useful optical and thermal properties. For example, traditional methods such as spontaneous self-assembly of spheres cannot generate the complex structures required to produce a full bandgap photonic crystals. The goal of this work was to develop and demonstrate novel methods of directed self-assembly of nanomaterials using optical and electric fields. To achieve this aim, our work employed laser tweezers, a technology that enables non-invasive optical manipulation of particles, from glass microspheres to gold nanoparticles. Laser tweezers were used to create ordered materials with either complex crystal structures or using aspherical building blocks.

Measurements of Wall Slip during Rise of a Physically Blown Foam

Polymeric foam systems are widely used in industrial applications due to their low weight and abilities to thermally insulate and isolate vibration. However, processing of these foams is still not well understood at a fundamental level. The precursor foam of interest starts off as a liquid phase emulsion of blowing agent in a thermosetting polymer. As the material is heated either by an external oven or by the exothermic reaction from internal polymerization of the suspending fluid, the blowing agent boils to produce gas bubbles and a foamy material. A series of experiments have been performed to allow observation of the foaming process and the collection of temperature, rise rate, and microstructural data. Microfocus video is used in conjunction with particle image velocimetry (PIV) to elucidate the boundary condition at the wall. These data provide input to a continuum level finite element model of the blowing process. PIV is used to measure the slip velocity of foams with a volume fraction range of 0.5...