Christopher M. DiBiasio

Difference between bending and stretching moduli of single-walled carbon nanotubes that are modeled as an elastic tube

The authors show that an elastic tube model of a (5,5) carbon nanotube predicts stretching and bending moduli that differ by 19%. This is due to (1) differing energy storage mechanisms in each mode and (2) the inability of the tube model to capture these effects. Conventional tube models assume a common energy storage mechanism in stretching and bending. They show that energy is stored primarily through bond stretching/rotation and bond torsion/van der Waals interactions in stretching and bending, respectively. This knowledge underscores the need to use different moduli to predict stretching, bending, and combined bending and stretching when using the tube model.

Simulation of a carbon nanotube-based compliant parallel-guiding mechanism: A nanomechanical building block

The authors report the behavior of a nanoscale parallel-guiding mechanism wherein the compliant components are single-walled carbon nanotubes. Parallel-guiding mechanisms are often the building blocks of macro- and microscale mechanical systems. The authors present results that provide insight into the performance of a parallel-guiding mechanism for nanoscale devices. The device exhibits a range over 75% of the device size, i.e., 5.5nm, when actuated with 6.4nN. Below 3.6nN, displacements are due to bulk elastic bending of the nanotubes. Above 5.2nN, displacements are governed by the hingelike bending of kinks in the nanotubes. van der Waals forces are shown to cause direction-dependent behavior.

A Pseudo-Rigid-Body Model for Large Deflections of Fixed-Clamped Carbon Nanotubes

Carbon nanotubes (CNTs) may be used to create nanoscale compliant mechanisms that possess large ranges of motion relative to their device size. Many macroscale compliant mechanisms contain compliant elements that are subjected to fixed-clamped boundary conditions, indicating that they may be of value in nanoscale design. The combination of boundary conditions and large strains yield deformations at the tube ends and strain stiffening along the length of the tube, which are not observed in macroscale analogs. The large-deflection behavior of a fixedclamped CNT is not well-predicted by macroscale large-deflection beam bending models or truss models. Herein, we show that a pseudo-rigid-body model may be adapted to capture the strain stiffening behavior and, thereby, predict a CNT’s fixed-clamped behavior with less than 3% error from molecular simulations. The resulting pseudo-rigid-body model may be used to set initial design parameters for CNT-based compliant mechanisms. This removes the need for iterative, time-intensive molecular simulations during initial design phases. DOI: 10.1115/1.4001726

Augmenting Computer-Aided Design Software With Multi-Functional Capabilities to Automate Multi-Process Additive Manufacturing

The ability to access individual layers of a part as they are being printed has allowed additive manufacturing (AM) researchers to experiment with the in situ placement of components, thereby creating multi-process parts with additional functionality, such as customized printed electronics. As AM has evolved to become an established method for creating end-use parts, this interest in multi-process printing has increased. Although progress has been made in developing multi-process hardware, which can combine AM with other technologies, holistic design software, capable of readily integrating these processes, is developing at a slower rate. In this paper, an integrated software solution capable of supporting multi-process 3D printing from design through manufacture is described, featuring the integration of electronic components and circuits interconnected by copper wires. This solution features automated generation of the cavities that accommodate electronic components as well as toolpath generation for a multi-process 3D printer capable of automated wire embedding. As a case study of the developed technology, a hexagonal 3D printed body, which included a microcontroller, four LEDs, a USB connector, two resistors, and a Zener diode, all interconnected by embedded copper wires, was fabricated within a short cycle time: 5.75 h from design to fabricated part. Short cycle times allow multiple design iterations to be realized and printed within the same day.

Design of a Surgical Port for Minimally Invasive Beating-Heart Intracardial Procedures

Direct-access, minimally invasive, beating-heart intracardial procedures have the potential to replace many traditional surgical procedures requiring cardio-pulmonary bypass as long as micro-emboli are prevented from entering the cardiovascular system. A new surgical port was developed to introduce surgical instruments into chambers of the beating heart during minimally invasive, intracardial surgical procedures without allowing the introduction of micro-emboli 0.1 mm or larger in size. The design consists of an outer port body that is secured to the heart wall using a purse string suture and a series of inner tubular sleeves that form the interface between the port and the transecting instrument. The design enables rapid tool changes and accommodates a wide variety of instruments. The port uses a fluid purging system to dislodge and remove emboli from a surgical instrument. Laboratory and clinical tests show that the port adequately seals around a surgical instrument and prevents the introduction of emboli with diameters greater than 0.1 mm into the heart while minimizing hemorrhage.