Chuanliang Yan

Borehole Stability in High-Temperature Formations

In oil and gas drilling or geothermal well drilling, the temperature difference between the drilling fluid and formation will lead to an apparent temperature change around the borehole, which will influence the stress state around the borehole and tend to cause borehole instability in high geothermal gradient formations. The thermal effect is usually not considered as a factor in most of the conventional borehole stability models. In this research, in order to solve the borehole instability in high-temperature formations, a calculation model of the temperature field around the borehole during drilling is established. The effects of drilling fluid circulation, drilling fluid density, and mud displacement on the temperature field are analyzed. Besides these effects, the effect of temperature change on the stress around the borehole is analyzed based on thermoelasticity theory. In addition, the relationships between temperature and strength of four types of rocks are respectively established based on experimental results, and thermal expansion coefficients are also tested. On this basis, a borehole stability model is established considering thermal effects and the effect of temperature change on borehole stability is also analyzed. The results show that the fracture pressure and collapse pressure will both increase as the temperature of borehole rises, and vice versa. The fracture pressure is more sensitive to temperature. Temperature has different effects on collapse pressures due to different lithological characters; however, the variation of fracture pressure is unrelated to lithology. The research results can provide a reference for the design of drilling fluid density in high-temperature wells.

Wellbore Stability in Oil and Gas Drilling with Chemical-Mechanical Coupling

Wellbore instability in oil and gas drilling is resulted from both mechanical and chemical factors. Hydration is produced in shale formation owing to the influence of the chemical property of drilling fluid. A new experimental method to measure diffusion coefficient of shale hydration is given, and the calculation method of experimental results is introduced. The diffusion coefficient of shale hydration is measured with the downhole temperature and pressure condition, then the penetration migrate law of drilling fluid filtrate around the wellbore is calculated. Furthermore, the changing rules of shale mechanical properties affected by hydration and water absorption are studied through experiments. The relationships between shale mechanical parameters and the water content are established. The wellbore stability model chemical-mechanical coupling is obtained based on the experimental results. Under the action of drilling fluid, hydration makes the shale formation softened and produced the swelling strain after drilling. This will lead to the collapse pressure increases after drilling. The study results provide a reference for studying hydration collapse period of shale.

Mechanical Properties of Gas Shale During Drilling Operations

The mechanical properties of gas shale significantly affect the designs of drilling, completion, and hydraulic fracturing treatments. In this paper, the microstructure characteristics of gas shale from southern China containing up to 45.1% clay were analyzed using a scanning electron microscope. The gas shale samples feature strongly anisotropic characteristics and well-developed bedding planes. Their strength is controlled by the strength of both the matrix and the bedding planes. Conventional triaxial tests and direct shear tests are further used to study the chemical effects of drilling fluids on the strength of shale matrix and bedding planes, respectively. The results show that the drilling fluid has a much larger impact on the strength of the bedding plane than that of the shale matrix. The impact of water-based mud (WBM) is much larger compared with oil-based mud. Furthermore, the borehole collapse pressure of shale gas wells considering the effects of drilling fluids are analyzed. The results show that the collapse pressure increases gradually with the increase of drilling time, especially for WBM.

Simulating the effect of hydrate dissociation on wellhead stability during oil and gas development in deepwater

It is well known that methane hydrate has been identified as an alternative resource due to its massive reserves and clean property. However, hydrate dissociation during oil and gas development (OGD) process in deep water can affect the stability of subsea equipment and formation. Currently, there is a serious lack of studies over quantitative assessment on the effects of hydrate dissociation on wellhead stability. In order to solve this problem, ABAQUS finite element software was used to develop a model and to evaluate the behavior of wellhead caused by hydrate dissociation. The factors that affect the wellhead stability include dissociation range, depth of hydrate formation and mechanical properties of dissociated hydrate region. Based on these, series of simulations were carried out to determine the wellhead displacement. The results revealed that, continuous dissociation of hydrate in homogeneous and isotropic formations can causes the non-linear increment in vertical displacement of wellhead. The displacement of wellhead showed good agreement with the settlement of overlying formations under the same conditions. In addition, the shallower and thicker hydrate formation can aggravate the influence of hydrate dissociation on the wellhead stability. Further, it was observed that with the declining elastic modulus and Poisson’s ratio, the wellhead displacement increases. Hence, these findings not only confirm the effect of hydrate dissociation on the wellhead stability, but also lend support to the actions, such as cooling the drilling fluid, which can reduce the hydrate dissociation range and further make deepwater operations safer and more efficient.

Numerical analysis of wellbore instability in gas hydrate formation during deep-water drilling

Gas hydrate formation may be encountered during deep-water drilling because of the large amount and wide distribution of gas hydrates under the shallow seabed of the South China Sea. Hydrates are extremely sensitive to temperature and pressure changes, and drilling through gas hydrate formation may cause dissociation of hydrates, accompanied by changes in wellbore temperatures, pore pressures, and stress states, thereby leading to wellbore plastic yield and wellbore instability. Considering the coupling effect of seepage of drilling fluid into gas hydrate formation, heat conduction between drilling fluid and formation, hydrate dissociation, and transformation of the formation framework, this study established a multi-field coupling mathematical model of the wellbore in the hydrate formation. Furthermore, the influences of drilling fluid temperatures, densities, and soaking time on the instability of hydrate formation were calculated and analyzed. Results show that the greater the temperature difference between the drilling fluid and hydrate formation is, the faster the hydrate dissociates, the wider the plastic dissociation range is, and the greater the failure width becomes. When the temperature difference is greater than 7°C, the maximum rate of plastic deformation around the wellbore is more than 10%, which is along the direction of the minimum horizontal in-situ stress and associated with instability and damage on the surrounding rock. The hydrate dissociation is insensitive to the variation of drilling fluid density, thereby implying that the change of the density of drilling fluids has a minimal effect on the hydrate dissociation. Drilling fluids that are absorbed into the hydrate formation result in fast dissociation at the initial stage. As time elapses, the hydrate dissociation slows down, but the risk of wellbore instability is aggravated due to the prolonged submersion in drilling fluids. For the sake of the stability of the wellbore in deep-water drilling through hydrate formation, the drilling fluid with low temperatures should be given priority. The drilling process should be kept under balanced pressures, and the drilling time should be shortened.

Fracturing Pressure of Shallow Sediment in Deep Water Drilling

The shallow sediment in deep water has weak strength and easily gets into plastic state under stress concentration induced by oil and gas drilling. During drilling, the formation around a wellbore can be divided into elastic zone and plastic zone. The unified strength theory was used after yielding. The radius of the plastic zone and the theoretical solution of the stress distribution in these two zones were derived in undrained condition. The calculation model of excess pore pressure induced by drilling was obtained with the introduction of Henkel’s excess pore pressure theory. Combined with hydraulic fracturing theory, the fracturing mechanism of shallow sediment was analyzed and the theoretical formula of fracturing pressure was given. Furthermore, the influence of the parameters of unified strength theory on fracturing pressure was analyzed. The theoretical calculation results agreed with measured results approximately, which preliminary verifies the reliability of this theory.

Effect of liquid nitrogen cooling on the permeability and mechanical characteristics of anisotropic shale

Liquid nitrogen (LN2) fracturing is a promising new technology for unconventional reservoir simulation because it can effectively solve problems related to low permeability, low brittleness, and water shortage. The present work conducted a series of permeability and strength property-related experiments to evaluate the effect of LN2 cooling on the permeability and mechanical characteristics of anisotropic shale. The main findings of the study are as follows: (1) The influence of the bedding direction on the permeability of anisotropic shale cannot be eliminated by LN2 cooling. LN2 cooling could effectively increase the initial natural damage and the pore space of anisotropic shale, possibly increasing the volume of reservoir stimulation and provide more channels for the seepage and migration of oil and gas. (2) After LN2 cooling, the strength and brittleness of shale are obviously reduced, leading to the decrease in the ability of shale to resist deformation and failure, thereby helping to decrease the initiation pressure of reservoir stimulation. (3) The brittleness of shale will markedly increase during cryogenic fracturing, thus helping to form more complex fracture networks. Based on the present research, LN2 fracturing has obvious advantages compared with hydraulic fracturing in increasing the volume of reservoir stimulation. The results of this study are instructive for understanding the synergistic mechanism of LN2 fracturing and evaluating the effectiveness of reservoir simulation.

Numerical study of horizontal hydraulic fracture propagation in multi-thin layered reservoirs stimulated by separate layer fracturing

ABSTRACT Separate layer fracturing (SLF) technique is the prevailing method for stimulating multi-thin layered reservoirs (MTLRs) whereas the production record reveals that not all wells show good performance after being fractured. The primary cause for this phenomenon can be attributed to the complex geometry of the created hydraulic fractures. For better understanding the problem, we establish a new geomachanical model based on the extended finite element method (XFEM) and cohesive zone method (CZM), to investigate the fracture propagation in MTLRs under SLF. Reverse faulting stress regime is considered. In the simulation procedure, horizontal hydraulic fractures (HHFs) are created sequentially from the bottom up along a vertical wellbore. The results show that later created HHFs will propagate out of the pay zones or probably enter the water or gas-bearing layers if the fracturing time is not reasonably controlled. The fracture initiation pressure (FIP) and fracture propagation pressure (FPP) present larger values when stimulating the upper formations, and the deviation of later created HHFs can lead to the building up of FPP. Parametric studies indicate that larger injection rate and shallower reservoir depth yields longer and wider HHFs while smaller injection rate, shallower reservoir depth and thicker barriers results in lower FIP and FPP.

Development and verification of the comprehensive model for physical properties of hydrate sediment

Natural gas hydrate is widely distributed all over the world and may be a potential resource in the near future, whereas hydrate dissociation during the development affects wellbore stability and drilling safety. However, the present modeling of hydrate reservoir parameters ignored the influence of effective stress and only considered the hydrate saturation. In this paper, a series of stress sensitivity experiments for the unconsolidated sandstone were carried out, and the influence of mean effective stress on physical parameters was obtained; a comprehensive model for the physical parameters of hydrate reservoir was developed subsequently. With the help of ABAQUS finite element software, the established comprehensive model was verified by the use of the wellbore stability numerical model of hydrate reservoir. The verification results show that ignoring the effect of mean effective stress on the parameters of hydrate formation aggravates the invasion of drilling fluid into the hydrate formation. Besides, ignoring the stress sensitivity of reservoir physical parameters will underestimate the wellbore instability during hydrate drilling, which will be a threat to the safety of gas hydrate drilling. At the end of the drilling operation, the maximum plastic strain of the model for considering and not considering stress sensitivity was 0.0145 and 0.0138, respectively. Therefore, the established comprehensive model will provide a theoretical support for accurately predicting the engineering geological disasters in hydrate development process.