Ciro Natale

Six-DOF impedance control based on angle/axis representations

A new approach to 6-DOF impedance control is proposed, where the end-effector orientation displacement is derived from the rotation matrix expressing the mutual orientation between the compliant frame and the desired frame. An alternative Euler angles-based description is proposed which mitigates the effects of representation singularities. Then, a class of angle/axis representations are considered to derive the dynamic equation for the rotational part of a 6-DOF impedance at the end effector, using an energy-based argument. The unit quaternion representation is selected to further analyze the properties of the rotational impedance. The resulting impedance controllers are designed according to an inverse dynamics strategy with contact force and moment measurements, where an inner loop acting on the end-effector position and orientation error is adopted to confer robustness to unmodeled dynamics and external disturbances. Experiments on an industrial robot were carried out, and the results of case studies are discussed.

Modeling and Control of the Twisted String Actuation System

The innovative actuation concept presented in this paper allows the implementation of powerful, simple, compact, and light-weight tendon-based driving systems, using as actuators small-size dc motors characterized by high speed and low torque. Due to its properties, this actuation system is very well suited for implementation in highly integrated robotic devices. The basic working principle of this novel actuation system is introduced, and the constitutive equations of the system are given, together with their experimental validation. Driven by the necessity of controlling the actuation force in the robotic hand, the problem of tracking a desired force profile is tackled. With the aim of guaranteeing a high level of robustness against disturbances, a control algorithm based on a second-order sliding manifold has first been evaluated by means of simulations and then validated by experiments. The results obtained with this simple and compact actuation system demonstrate its suitability for use in robotic devices such as robotic hands.

Flexible robot-assembly using a multi-sensory approach

Recent research in industrial robotics aims at the involvement of additional sensory devices to improve robustness, flexibility and performance of common robot applications. Many different sensors have been developed over the past years to fit the requirements of different but very specific tasks. Special seam tracking sensors support the robot in welding applications. Vision systems are common in quality control and inspection. Force/torque sensors mounted to a robots wrist are still an exception and limited to the fields of scientific research. Compared to the number of annual robot sales the number of sensor equipped robots is still negligible, although the benefits of sensory feedback are obvious. In this paper we introduce a general approach to tackle the problem of sensor-based robot assembly. We realized a flexible assembly cell that includes a variety of different sensors for mating with moving parts.

Resolved-acceleration control of robot manipulators: A critical review with experiments

The goal of this paper is to provide a critical review of the well-known resolved-acceleration technique for the tracking control problem of robot manipulators in the task space. Various control schemes are surveyed and classified according to the type of end-effector orientation error; namely, those based on Euler angles feedback, quaternion feedback, and angle/axis feedback. In addition to the assessed schemes in the literature, an alternative Euler angles feedback scheme is proposed which shows an advantage in terms of avoidance of representation singularities. An insight into the features of each scheme is given, with special concern to the stability properties of those schemes leading to nonlinear closed-loop dynamic equations. A comparison is carried out in terms of computational burden. Experiments on an industrial robot with open control architecture have been carried out, and the tracking performance of the resolved-acceleration control schemes in a case study involving the occurrence of a representation singularity is evaluated. The pros and cons of each scheme are evidenced in a final discussion focused on practical implementation issues.

The twisted string actuation system: Modeling and control

This paper describes a novel actuation system for very compact and light-weight robotic devices, like artificial hands. The actuation concept presented here allows the implementation of powerful tendon-based driving systems, using as actuators small-size DC motors characterized by high speed and low torque. After the presentation of the basic concept of this novel actuation system, the constitutive equations of the system are given, validated by means of laboratory tests. Moreover, the problem of tracking a desired actuation force profile is taken into account, considering as load a mass-spring-damper system. A control algorithm based on a second-order sliding manifold has been firstly evaluated by means of simulations, and then validated by experiments. This output-feedback controller has been chosen to guarantee a high level of robustness against disturbances, parameter variations and uncertainties while maintaining a low computational burden.

Effects of hysteresis compensation in feedback control systems

Analyzes the performances of closed-loop control systems when real hysteretic actuators (e.g., Terfenol-D-based devices) are of concern. Shown is a simple but effective strategy, based on the simple idea of pseudo-compensator, for transducers hysteresis compensation. Such a strategy improves the control systems behavior, not only in terms of tracking error reduction but also in decreasing the control signal so as to avoid saturation and harmful stress to the actuator on the one hand and reducing hysteretic energy losses on the other. Experiments are performed on a magnetostrictive actuator used for a micropositioning task.

The DEXMART hand: Mechatronic design and experimental evaluation of synergy-based control for human-like grasping

This paper summarizes recent activities carried out for the development of an innovative anthropomorphic robotic hand called the DEXMART Hand. The main goal of this research is to face the problems that affect current robotic hands by introducing suitable design solutions aimed at achieving simplification and cost reduction while possibly enhancing robustness and performance. While certain aspects of the DEXMART Hand development have been presented in previous papers, this paper is the first to give a comprehensive description of the final hand version and its use to replicate human-like grasping. In this paper, particular emphasis is placed on the kinematics of the fingers and of the thumb, the wrist architecture, the dimensioning of the actuation system, and the final implementation of the position, force and tactile sensors. The paper focuses also on how these solutions have been integrated into the mechanical structure of this innovative robotic hand to enable precise force and displacement control of the whole system. Another important aspect is the lack of suitable control tools that severely limits the development of robotic hand applications. To address this issue, a new method for the observation of human hand behavior during interaction with common day-to-day objects by means of a 3D computer vision system is presented in this work together with a strategy for mapping human hand postures to the robotic hand. A simple control strategy based on postural synergies has been used to reduce the complexity of the grasp planning problem. As a preliminary evaluation of the DEXMART Hand’s capabilities, this approach has been adopted in this paper to simplify and speed up the transfer of human actions to the robotic hand, showing its effectiveness in reproducing human-like grasping.

Integrated Mechatronic Design for a New Generation of Robotic Hands

Abstract In this paper, an overall description of the design of a robotic hand is discussed, with particular attention to the required sensory subsystem, its integration within the mechanical structure of the hand and the required control architecture. Different solutions for the joint configuration and the structure of the tendon network adopted for the transmission system are present together with three types of sensors applied on the finger and on the actuators. The integrated design of the hand finger and the sensors is reported and the motivations leading to this particular implementation are thoroughly addressed, taking into account both the mechanical constraints and the control requirements.

On the Stability of Closed-Loop Inverse Kinematics Algorithms for Redundant Robots

The purpose of this paper is to provide a convergence analysis of classical inverse kinematics algorithms for redundant robots, whose stability is usually proved only in the continuous-time domain, thus neglecting limits of the actual implementation in the discrete time, whereas the convergence analysis carried out in this paper in the discrete-time domain provides a method to find bounds on the gain of the closed-loop inverse kinematics algorithms in relation to the sampling time. It also provides an estimation of the region of attraction (without resorting to Lyapunov arguments), i.e., upper bounds on the initial task space error. Simulations on an 11-degree-of-freedom manipulator are performed to show how the found bounds on the gain are not too restrictive.

Integration for the next generation: embedding force control into industrial robots

In this paper, the interaction control schemes suitable for implementation on industrial robot units are presented. In particular, the focus is on impedance control and parallel control, which are conceived to manage the interaction with a more or less compliant environment without requiring an accurate model thereof. All the considered schemes are based on an inner motion control loop, which can be the usual independent joint control of PID type or an advanced model-based motion control law with superior tracking performance. The inner motion control loop is in charge of tracking the reference trajectory computed by the outer interaction control loop. Special emphasis is given to controlling 6-degrees-of-freedom (DOF) interaction tasks involving the end-effector position and orientation when a contact force and moment are applied.