Codrin-Gruie Cantemir

Modeling, simulation, and concept design for hybrid-electric medium-size military trucks

A large scale design space exploration can provide valuable insight into vehicle design tradeoffs being considered for the U.S. Army’s FMTV (Family of Medium Tactical Vehicles). Through a grant from TACOM (Tank-automotive and Armaments Command), researchers have generated detailed road, surface, and grade conditions representative of the performance criteria of this medium-sized truck and constructed a virtual powertrain simulator for both conventional and hybrid variants. The simulator incorporates the latest technology among vehicle design options, including scalable ultracapacitor and NiMH battery packs as well as a variety of generator and traction motor configurations. An energy management control strategy has also been developed to provide efficiency and performance. A design space exploration for the family of vehicles involves running a large number of simulations with systematically varied vehicle design parameters, where each variant is paced through several different mission profiles and multiple attributes of performance are measured. The resulting designs are filtered to remove dominated designs, exposing the multi-criterial surface of optimality (Pareto optimal designs), and revealing the design tradeoffs as they impact vehicle performance and economy. The results are not yet definitive because ride and drivability measures were not included, and work is not finished on fine-tuning the modeled dynamics of some powertrain components. However, the work so far completed demonstrates the effectiveness of the approach to design space exploration, and the results to date suggest the powertrain configuration best suited to the FMTV mission.

Design and finite element analysis of high-density torque induction motor for traction applications

The paper presents the design and FEM simulation of a novel induction motor intended as a specialized drive for electric traction and/or airborne propulsion applications. Several particular requirements related to the size, weight and dynamics did rise non-conventional challenges and therefore a less-than classical approach have been considered. The proposed solution consists in a combination of an external rotor mated with an internal stator with ring coils. Furthermore, the coils arrangement may be reconfigured on-the-fly, allowing operation with two distinct synchronous speeds (different number of poles), solution which largely fulfills all the requirements.

Evaluation of powertrain solutions for Future Tactical Truck Vehicle Systems

The article presents the results of a large scale design space exploration for the hybridization of two off-road vehicles, part of the Future Tactical Truck System (FTTS) family: Maneuver Sustainment Vehicle (MSV) and Utility Vehicle (UV). Series hybrid architectures are examined. The objective of the paper is to illustrate a novel design methodology that allows for the choice of the optimal values of several vehicle parameters. The methodology consists in an extensive design space exploration, which involves running a large number of computer simulations with systematically varied vehicle design parameters, where each variant is paced through several different mission profiles, and multiple attributes of performance are measured. The resulting designs are filtered to choose the design tradeoffs that better satisfy the performance and fuel economy requirements. At the end, few promising vehicle configuration designs will be selected that will need additional detailed investigation including neglected metrics like ride and drivability. Several powertrain architectures have been simulated. The design parameters include the number of axles in the vehicle (2 or 3), the number of electric motors per axle (1 or 2), the type of internal combustion engine, the type and quantity of energy storage system devices (batteries, electrochemical capacitors or both together). An energy management control strategy has also been developed to provide efficiency and performance. The control parameters are tunable and have been included into the design space exploration. The results show that the internal combustion engine and the energy storage system devices are extremely important for the vehicle performance.

An electric traction platform for military vehicles

This paper shall present the design and development of a family of high power, high-speed transport and combat vehicles based on a common module. The system looks to maximize performance at both high-speed operation and low-speed, heavy/severe-duty operation. All-wheel drive/steer-by-wire autonomous traction modules provide the basis for the vehicle family. Each module can continuously develop 300-400 kW of power at the wheels and has nearly double peak capability, exploiting the flexibility of the electric traction system. The maximum starting tractive effort developed by one module can reach 10-15 tons, and the full rated power can be produced at speeds of 100 mph. This paper will present the design and layout of the autonomous modules. Details will be provided about the tandem electric axles, with electric differentials and independent steering. New innovations in power electronics and electric machines, providing high power operation and affordable production costs will also be discussed. The paper also demonstrates concepts of how the traction module can provide the basis for a broad range of various purpose vehicles, ranging from road trains and/or tank carriers to high-speed (120 mph) attack vehicles.